Category: Also in TR

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  • Rethinking rebuilts

    Rethinking rebuilts

    Suppliers of equipment rebuilding services have found different strategies to cope with the challenges of a changing tobacco industry.

    By Stefanie Rossel

    As the tobacco industry finds itself in a period of transition amid globally shrinking cigarette sales volumes and increasing product regulation, the market for reconditioned tobacco making and packing equipment is also altering.

    Breathing new life into older machinery has always been considered to be a win-win situation for customers as well as for equipment providers: Tobacco companies benefited from having their reliable workhorses revamped at manageable costs instead of acquiring significantly more expensive new equipment, while rebuilding and overhauling services were a viable business for original equipment manufacturers (OEMs) and non-OEMs alike. But to what extent is this still the case? The suppliers of refurbished tobacco equipment Tobacco Reporter spoke with provided largely differing views.

    Christian Wiethuechter image
    Christian Wiethuechter

    Christian Wiethuechter, managing director of Hauni Richmond, the U.S. subsidiary of German tobacco equipment manufacturer Hauni, says his company recently had to expand its portfolio in the rebuilding sector. “Based on the close cooperation with our global customers, we have experienced that it is not the OEM’s [need] but the client’s need that determines the products and services we offer,” he says. “Customer demands have driven us to expand our offerings for our large installed machine base. Today we can provide tailor-made maintenance programs on site, different levels of machine modernization and partial overhaul, as well as full rebuild ‘as new’—we let our customers decide what exactly fits best their specific demands.”

    Wiethuechter says the business remains generally stable and is driven by the existing machines portfolio with a trend toward electrical solutions. “As we jointly develop customized solutions with our customers to optimize the installed machine base, we can see an opportunity for a positive development in this sector of our business in the years to come, independently of the cigarette volume trend.”

    Rik Kamps image
    Rik Kamps

    Other players are less upbeat. “It depends how you define ‘rebuilding,’” says Rik Kamps, sales manager of make pack services at ITM in the Netherlands. “If we talk about a complete rebuild ‘as new,’ then, yes, this is less attractive. Nowadays all kind of manufacturers are interested in machine lifetime extension, meaning partial rebuilds. Our customers are more and more looking for cost-effective solutions. Fully rebuilt machinery does not always meet that requirement. We believe that many machines are so well-built that a full mechanical rebuild isn’t always the financially right solution.”

    He continues: “ITM has a long track record in rebuilding machinery, and therefore we know exactly which areas needs to be improved—and to what extent—to get the best value for money. Our goal is to refurbish or rebuild machines in a way that they are easily serviceable, with the highest possible overall equipment effectiveness and the best possible return on investment. We believe this is also what our customers are looking for.”

    Adriano Fanzellu image
    Adriano Fanzellu

    Adriano Fanzellu, regional sales manager at Molins Tobacco Machinery, observes that, in the era of computer-integrated manufacturing and the internet, the strongest argument for rebuilds is about to lose its persuasive power: “As new inverter-driven systems on new machinery replace expensive complex mechanical gearboxes, the cost difference between rebuilding and new equipment becomes greatly reduced, and customers are now more than ever looking at new equipment rather than full rebuilds, with buyback of old equipment adding an additional option.”

    Following contracting global cigarette sales, however, he says that customers are looking for more cost-effective methods of extending their machinery lifespan. “We see an increase in on-site machine overhauls.”

    Molins still offers a full rebuild service, which is greatly dependent on the machinery requirement and customer location. “The majority of rebuilding is done at our Brazilian location, but we have and can also offer this service at our location in Pilsen dependent on the actual requirement and equipment type.” At its Brazilian subsidiary, the company focuses on rebuilding tobacco processing equipment, which it sells to the Latin American and Asian markets, where Molins has identified the greatest demand for such services.

    Quick solutions

    The business of machinery rebuilding has declined measurably in recent years, according to Norbert Schulz-Nemak, sales manager at German tobacco machinery supplier TMQS, which focuses mainly on secondary making equipment. “The ‘classic’ rebuild, where machines are fully overhauled at the supplier’s premises or an overhauling center and then sent back to the customer, is not asked for that much anymore as far as we are concerned,” he says. “As far as we can tell, this has two main reasons: The time for which the machine is out of production is too long with current production pressure for most factories, and/or the price does not fit in compared to alternatives.” Schulz-Nemak says that, in his company’s field of business, the untapped potential for rebuilding is somewhat limited. “I cannot foresee what it might become like in the midterm, but given the way that machines are heavily used for production at the moment, chances are that something—i.e., some rebuilding—needs to happen to some of them once time and production schedules allow,” he says.

    His company, too, offers different grades of makeovers. Apart from a full mechanical and electrical rebuild, the TMQS portfolio comprises efficiency kits. These are tailor-made packages of parts, subassemblies and services that guarantee 85 percent production efficiency, according to Schulz-Nemak. In addition, the company provides e-kits to replace obsolete electronics. In contrast to a full rebuild, the packages can be installed on site after a thorough inspection, thus saving time.

    As far as profitability for equipment manufacturers to breathe new life into older machinery is concerned, machinery supplier Aiger, which has its headquarters in Switzerland, finds itself at the other, not so optimistic end of the scale.

    Aiger Group has mostly withdrawn from the tobacco machinery refurbishing business. Today, only 5 percent of Aiger’s turnover comes from this activity. Instead, the company concentrates on the development of new machinery. “The tobacco industry and machinery builders should focus on innovation and new product development to battle the ever-increasing pressure from governments and regulators,” says Yanko Yanchev, Aiger’s business development director. “We need to change the game on advertising, harm and health risks, etc., and this will happen only through radical innovation in the whole industry. Therefore, I see no future for the rebuilding of current technologies.”

    Finding the right niche

    Other suppliers, by contrast, have found niches where their rebuilding services are in high demand. For Ascent Techno Management Services (ATMS) of India, which traditionally deals with smaller independent cigarette manufacturers, it is partly a geographic niche. ATMS founder and owner Harsh Rai sees potential in Africa, Southeast Asia, parts of Latin America and the Middle East.

    Nevertheless, says Rai, the sector is no longer as it used to be. One factor is Asian equipment manufacturers offering brand-new, fully compliant and up-to-date low- and mid-speed cigarette making machinery at a price that is only slightly higher than the cost of a rebuild. “The competition from Asian equipment manufacturers has eaten into [the sales of] the old rebuilding companies,” Rai says. At the same time, the slowing growth of cigarette sales had reduced demand for machinery. “It’s a double pincer,” says Rai.

    His observations are in line with those of Fanzellu, who has seen rebuilders of Molins machines disappearing, leaving customers with rebuilt machines with “special part numbers” and no spares support. Such customers are now approaching Molins to bring their machines back to OEM standard, complete with documentation.

    While the market for reconditioned machinery has become difficult with regard to standard formats and products, Reto Iten, of HSI Tobacco Service & Spare Parts, has found the rebuilding of “as new” machinery, with state-of-the-art technology and electronics, for special or lower-quantity products to be a promising niche.

    HSI concentrates on refurbishing maker groups for cigarillos and special formats. It also offers tailor-made machines for special packaging projects. Rebuilds account for 80 percent of HSI’s business. Iten’s customers are small- to medium-sized factories all over the world. “Lower-volume manufacturers, special products [companies] and contract manufacturers are often going to have the machines rebuilt rather than [buying them] new,” says Iten. “For their product range, a high-speed machine does simply not make sense and is too expensive.”

    Declining markets also mean that cigarette factories are looking for cost savings. “So they invest in efficiency, keep their present machines and may even upgrade them—and some go for fancy new packs,” says Iten.

    HSI has also benefited from new regulations, such as the European Union’s revised Tobacco Products Directive, which entered into force May 20 and has required some packaging format revisions. And of course, all tobacco companies are interested in better-running equipment.

    Opportunities through relocation

    One of the main trends in machinery rebuilding, suppliers agree, is obsolescence controls. “Electrical upgrades are the No. 1 requirement,” confirms Fanzellu. “We have an extensive range of upgrade kits, which customers select mainly to achieve high production efficiencies.”

    Kamps observes that the still-operational but obsolescent systems are gradually becoming more difficult and expensive to service, while the risk for downtime increases. “Obsolete controls will sooner or later be a showstopper,” he predicts.

    Meanwhile, the long-standing quest for cost reductions and efficiency increases continues. In recent years, the leading cigarette manufactures have undertaken actions to optimize their manufacturing footprints. To remain competitive in a declining market, they have been closing factories and consolidating production.

    As a consequence of these moves, a considerable amount of relatively new equipment has been set free. Many such machines have been reinstalled at other manufacturing sites. While this strategy more or less stifles investment in new machinery, it also means demand for services to dismantle, move and reassemble equipment. For tobacco equipment suppliers, these processes have opened up new business opportunities.

    “Relocations have definitely increased, and here again we have the capacity, know-how and experience to offer services—from pure relocation plus customer-specific solutions for maintenance, partial overhaul, obsolescence kits and format changes, to tailor-made solutions fitting to customer needs,” explains Andreas Panz, executive vice president of rebuild at Hauni.

    Benefiting from its broad knowledge about makers, packers and buffer systems, ITM has done several relocation projects, according to Kamps. “This allows the customer to work with a single service supplier for complete make-pack lines.”

    Yanchev says that while the relocation projects Aiger has worked on have not significantly increased the firm’s business, they presented an opportunity to reconnect with old customers. “It has also opened some new doors for us,” he says. “Moving to Eastern Europe has made our support easier as we are strategically located in the region, and I believe it has allowed us to provide even better service and ease of operation for our customers.”

     

  • Blending nature and technology

    Blending nature and technology

    With Ploom Tech, Japan Tobacco is ready to face increasing competition in the heated-tobacco products category.

    By Stefanie Rossel

    According to JTI, Ploom Tech combines the best attributes of e-cigarettes and traditional tobacco.
    According to JTI, Ploom Tech combines the best attributes of e-cigarettes and traditional tobacco.

    Much has been said about Big Tobacco’s late entry into the vapor segment, that once-little, revolutionary grass-roots movement, but it can’t be denied that the traditional cigarette industry’s financial muscle has also sparked innovation in the sector.

    Four years after U.S.-based Lorillard, now part of Reynolds American Inc., became the first tobacco manufacturer to acquire an e-cigarette company, consumers have access to a vast and growing range of alternatives to combustible cigarettes. Not only are these products believed to be less hazardous, but they also cater to consumers’ diverse tastes.

    Among the reduced-risk products (RRP), the heated-tobacco category in particular has seen many new developments recently and appears to promise commercial success. While heated-tobacco products, as studies suggest, present lower health risks than do combustible smokes, they deliver a flavor similar to that of conventional cigarettes and therefore have the potential to appeal to smokers who remain unimpressed by e-cigarettes. Despite all their innovations, vapor companies have found it challenging to convincingly mimic tobacco flavor in e-liquid.

    Japan Tobacco Group (JT) was the last of the big international cigarette manufacturers to enter the e-cigarette category through acquisition—but it has caught up quickly. In short succession, the company purchased U.K-based Zandera, maker of the popular E-Lites brand, and Logic Technology Development in the U.S. The deals provided JT with a global footprint in the e-cigarette market. The takeover of Logic made it the No. 3 U.S. vapor company overnight.

    Complementing these acquisitions, JT in February 2015 purchased the Ploom trademark, including the modelTwo vaporizer and pods product line, from the U.S. startup company Ploom Inc. The Ploom products had been on sale in JT’s domestic market, Japan, since 2013.

    Since then, JT has been investing to extend its product pipeline. The effort is being led by JT’s international division, Japan Tobacco International (JTI), which, when it comes to emerging products, is also responsible for the Japanese market.

    January 2016 saw the launch of Ploom Tech, a hybrid system that, JTI claims, merges the best of e-cigarettes and tobacco. Containing both tobacco and a non-nicotine e-liquid, the device comprises a battery and cartridge, into which a tailor-made tobacco capsule filled with granulated tobacco is placed. Vapor is generated from the liquid in the cartridge and passes through the tobacco capsule, thus creating a clear tobacco taste without ash or smoke. Unlike the original Ploom, the Ploom Tech can be used instantly; it is activated merely by inhaling. JT says that due to its light weight and compact stick shape, the device is easy to hold and carry.

    In for competition

    Ploom Tech was launched in March in nearly 900 stores in Fukuoka, Japan, as well as in online shops nationwide.
    Ploom Tech was launched in March in nearly 900 stores in Fukuoka, Japan, as well as in online shops nationwide.

    Ploom Tech was launched in March in nearly 900 stores in Fukuoka, Japan, as well as in online shops nationwide. Known for its novelty-seeking consumers, Japan was a logical choice to test the revolutionary product. Ploom TECH will be competing with Philip Morris International’s (PMI) iQOS, which has been available nationwide since April. Both companies have tied their new products to their best-selling cigarette trademarks: Ploom Tech is available with three varieties of tobacco capsules under the Mevius brand name, while iQOS is sold with Marlboro-branded “HeatSticks.”

    While it is still early days, initial sales of Ploom Tech have exceeded expectations, according to Xavier Lubino, JTI’s emerging products business vice president. “Demand continues to remain high,” he says. “Our competitors launched their product a few months prior to us, therefore like-for-like comparisons would be challenging, but our results are very encouraging.”

    Price may play a role: While the iQOS device retails at ¥9,980 ($93.39), the Ploom Tech is priced at ¥4,000, according to a Reuters report; a pack of 20 HeatSticks and a pack of five Ploom Tech capsules are available at ¥460 each.

    Without giving a specific time frame, Lubino says that JTI plans to roll out Ploom Tech globally. “Based on our findings and positive outcome in Fukuoka, we are obviously extremely excited about the prospects for expanding the availability of Ploom Tech,” he says. “Globally, we see great potential for the device and [we] envisage entering several markets.”

    Initial demand for Ploom Tech has exceeded JTI’s expectations
    Initial demand for Ploom Tech has exceeded JTI’s expectations

    He declines to comment, however, on whether JTI intends to submit a modified-risk tobacco products application to the U.S. Food and Drug Administration for Ploom Tech, as PMI intends to do for iQOS toward the end of the year. “It is too early to say, as we are currently in the process of collecting additional scientific data on the device,” Lubino explains. “Once this data is in and has been reviewed, we will determine our next steps.”

    What can and cannot be claimed about the product will play a decisive role in the marketing of Ploom Tech. “Clearly, recent regulations in the EU and the U.S. have had an impact on the heated-tobacco category,” says Lubino. “However, we put in place a strong strategy in anticipation of increased regulations. For us, Ploom Tech redefines the enjoyment of tobacco by blending nature and technology to give consumers an entirely new experience, rather than just a smoking alternative. We believe early adopters will see Ploom Tech as groundbreaking and share this experience with others. The smoking experience is evolving daily, and the best way to keep up is by consistently developing new products and technologies. For example, Ploom Tech removes the smell of smoke but not the flavor of tobacco, and consumers will appreciate such innovations.”

    Competition in the heated-tobacco products category is likely to, well, heat up. With their innovative technologies, tobacco companies appear to be inching toward what analysts have long described as the industry’s “holy grail”—a commercially viable yet “safe” cigarette.

    The new devices are said to have the potential to change “the trajectory of smoking” and replace a significant part of combustible cigarette sales in the midterm. In addition to iQOS and Ploom Tech, there is also Glo iFuse, a tobacco-heating device developed by British American Tobacco, which is currently being test-marketed in Romania.

    As manufacturers of reduced-risk products increasingly compete for market share, there certainly is no harm for consumers in having a larger choice of alternatives to combustible cigarettes.

     

  • The limits of People Power

    The limits of People Power

    The voices of vapers and other tobacco/nicotine consumers are being heard more than ever, but we might be overestimating the implications.

    By Carl V Phillips

    Carl V. Phillips was a pioneer of tobacco harm reduction as a professor of public health and later as an independent researcher and under CASAA auspices. His scholarly work spans economics, policy analysis, epidemiology, and the history and philosophy of science. At the time of writing this article, he had no institutional affiliation.
    Carl V. Phillips was a pioneer of tobacco harm reduction as a professor of public health and later as an independent researcher and under CASAA auspices. His scholarly work spans economics, policy analysis, epidemiology, and the history and philosophy of science. At the time of writing this article, he had no institutional affiliation.

    Social media and enthusiasm about vaping have created an unprecedented consumer voice for tobacco/nicotine product use. Tobacco-control messages from government and anti-tobacco organizations are met with floods of opposing responses. Vapers rallied to soften the restrictions on vapor products in the EU’s revised Tobacco Products Directive. There is a resurgence of smokers’ rights, such as NYC CLASH’s “Smoking is Normal” campaign, pushing back against “denormalization.” The expanding nanny state has inspired wider sympathy for those who were once its main targets. With the exception of smokeless tobacco users, who remain as voiceless as ever, there is a heady belief that a “people power” revolution is changing everything.

    Unfortunately, history shows that people power seldom generates more than a show of enthusiasm, and for good reason. The rational choice for any individual is to not donate the time or money needed for ongoing advocacy. If everyone did so, they could all come out ahead. But each decides only for herself and so cannot reasonably hope to influence the outcome. Even adamant belief in a cause is seldom enough to inspire actions if they are not either trivial (e.g., clicking to send a form letter) or personally rewarding (e.g., testifying at a hearing or attending mass protests). This collective action problem means that even with strong consumer support for a goal, it is organized interests—collective actors who have more at stake, are able to act in a focused manner and do not have life’s million other problems to worry about—who dominate the fight. To say that issue advocacy is a marathon, not a sprint, grossly understates what a slog it really is, as well as how tactically complicated it is.

    So what can we say about the successes of consumer advocacy?

    First, a barely organized mob can play pretty good defense against even a focused opponent. Picture Lionel Messi trying to get through a hundred amateur defensemen (American readers who do not get the reference can substitute the grief a restive population can inflict on an elite occupying army). For several years, The Consumer Advocates for Smoke-free Alternatives Association (CASAA), where I was chief scientist from 2012 until earlier this year, marveled at our success in mobilizing vapers against U.S. anti-vaping legislation. We saw the defeat of almost every restriction at the state level (where consumer voices have the most impact) and most of the local ones. Unfortunately, the political science research on state and local legislation suggests that widely adopted regulations usually experience a yearslong lull, with only a few early adopters, followed by an explosion of what gets called “diffusion,” with an accelerating feedback process like a contagious disease. This pattern seems reasonably likely in the present case. A temporary victory is better than none, but the purely defensive nature of those successes means nothing is secure. A victory that consists stopping a stroke of the pen can be undone with the next stroke of that pen. The clock keeps running, and the attackers only need to find the goal once.

    Second, consumer activism carves out a wider Overton window for organized interests (i.e., industry) to act. Consumer advocacy changes what is considered normal and acceptable to claim. Enthusiastic support for vaping or smoking makes it much easier for industry to portray its organized political efforts as defense of consumer choices and rights. Of course, the attackers will always pretend otherwise, but those open to the evidence cannot help but notice the genuine consumer interest.

    Third, the constant pushback against anti-consumer rhetoric and proposals prevents anti-tobacco activists from fully controlling the mindspace as they did for decades. Unfortunately, the disorganized approach, while far better than no voice, is losing ground. Public opinion about vapor products is trending negative in most places (for cigarettes there was really no room to drop any further). There are a lot of social media retorts but few carefully crafted letters to media outlets or politicians who make anti-consumer claims. Organized anti-tobacco interests, by contrast, send out their boilerplate replies systematically. Once again we see the collective action problem: Clever retorts on social media have consumption value (i.e., in addition to being useful, it is a fun way to spend two minutes), but the thankless task of sending out ten formal communications a day, most of which will never appear publicly, does not.

    The few victories that we can really “put in the bank” clearly owe more to organized industry efforts than to consumer advocacy.
    The few victories that we can really “put in the bank” clearly owe more to organized industry efforts than to consumer advocacy.

    Missing from this list of accomplishments is any actual turning of a corner, away from playing only a desperate reactive defense. In issue politics, people power seldom accomplishes this without first coalescing into an organized interest, providing the strategic leadership that is required for going on the attack and also overcoming the collective action problem. In the U.S., far more people oppose animal cruelty or erosions of civil liberties than oppose restrictions on tobacco/nicotine products, but it is not the public clamor (and certainly not the ballot box) that wins political and legal battles. It is organized interests like the Humane Society and the American Civil Liberties Union. In the vapor advocacy space, numerous groups have risen, declined, merged and disappeared. But the credible organizations have conspicuously avoided trying to play any strategic leadership role. None appear able to turn the corner, creating an organization that transcends the volunteered efforts of a tiny group of highly dedicated individuals. The few victories that we can really “put in the bank” and build upon—which arguably consist only of blocking total or near bans of vapor products—clearly owe more to organized industry efforts than to consumer advocacy. A mob can defend its goal, but it is unlikely to put any points on the board.

    The most organized consumer advocacy group, the smokers’ rights group Forest, offers a useful contrast. Forest is a constant proactive voice and thereby established itself as a go-to source on tobacco consumption issues in the U.K. and Ireland. It is leading the call to reintroduce smoking rooms in pubs, something that might succeed with the push from relevant industries and is enabled by the consumer activism. If that succeeds, it will be an important turned corner, an actual rollback of anti-consumer rules. A key difference between Forest and other consumer groups is that it receives adequate funding from industry to function as an organized interest. This does not make it less a legitimate voice for consumers (though anti-consumer interests insist otherwise), but it bypasses rather than solves the collective action problem. An unorganized mob of smokers’ rights advocates plays the same roles as vapers’ rights advocates (albeit rather less effectively). But the strategic organized interest, much like the organized interests supporting drug legalization, depends on funding from other organized interests.

    Perhaps no solution to the collective action problem is even possible. As a percentage of the population in Western countries, tobacco/nicotine consumers are at their lowest ebb. But that larger historical population of smokers was never mobilized as an effective political force. We can hope that because vapers are “born” empowered—in contrast to smokers who were slowly boiled, like the proverbial frog, into self-loathing and political weakness—it might be different. However, the material harm vapor enthusiasts suffer from vaping restrictions is really not much different from the accumulated annoyances suffered by smokers.

    When the U.S. Food and Drug Administration (FDA) dragged its heels on possible HIV/AIDS treatments in the 1980s, protesters stormed meetings and took to the streets. They were highly motivated since the FDA could effectively block the development or availability of treatments they desperately wanted. While the talk about the FDA threatening lifesaving vaping sounds similar, the motivation level is very different. Motivated vapers have figured out how to access alternative supplies—via a combination of black markets, shadow markets and do-it-yourself manufacturing—in jurisdictions where e-cigarettes are severely restricted. Restrictions will impact smokers who might have switched products, and they could devastate the e-cigarette industry, but restrictions do not create the consumer desperation that can overcome the collective action problem. Vapers who are most motivated to take action are also best prepared to subvert any restrictions. Imagine how much sooner cannabis sales would have been decriminalized if the well-functioning black market did not make it easy to not care it was criminalized.

    What happens to consumer advocacy if it cannot be transformed into an organized interest?

    British and some other European vapor advocates seem to be pursuing a strategy of subsuming the consumer movement into existing organized interests, specifically public health power bases in universities and organizations that are sympathetic to vaping. There are some individuals actively trying to engineer this, though it appears to be mostly inadvertent. The people power evolved organically, and those interests happened to be in a position to run with it—or co-opt it, depending on one’s point of view. This might prove an effective way to turn a corner, creating a persistent voice that already has sufficient funding and visibility. However, there are concerns this comes at the expense of empowering an organized interest that shares some consumer interests (keeping vapor products available for smoking cessation) but clearly not all (making vapor products generally available, high quality and unburdened by many of the restrictions faced by smokers). Perhaps more importantly, it reduces the incentive to create an independent power base that is not subject to the shifts in political winds that could end support for vaping among institutions, a problem that snus users in Sweden recently discovered the hard way.

    In the U.S. no such strategy is available due to the unified opposition from “public health” organized interests. There have been moves by at least one radical-right anti-government organization to capture vapers as part of its constituency, and some advocates have endorsed this, but it is unlikely to get traction. The only organized interest for semi-organized consumers to ally with is industry, and that is just what has occurred worldwide.

    This is the common story of consumer advocacy. Consumers speak up, but it is the companies that can profit from consumer demand that function as organized interests, either individually or collectively, after solving their own (much smaller) collective action problem. Industry interests are hardly perfectly aligned with consumers, but healthy market competition keeps most of the misalignments in check. Across many product sectors, industry is the only organized interest that mostly defends consumer interests. But as with most everything else in the tobacco sector, that relationship is rather more complicated. Many smokers despise industry for “getting them hooked” or for seeking arrangements with tobacco control at consumers’ expense. Many vapers blame the traditional tobacco companies for anti-vaping efforts. There are at least three tiers of producers in the vapor product space with radically different incentives and relationships with consumers, which creates serious collective action problems.

    Most important—though discussed far too little—is that in other sectors government regulation and a few organized watchdog organizations diminish the misalignment between consumer and industry incentives. Government forbids various profitable but consumer-harming choices industry might make, and the watchdogs investigate and highlight problems that government is too slow or too captured to address. But in the tobacco/nicotine sector, so-called regulators are really crypto-prohibitionists, adamantly opposed to consumers’ real interests rather than attempting to protect them, and the usual consumer watchdogs are, at best, indifferent about tobacco consumers. To “regulators” in this sector, the harm done to consumers by oligopoly pricing, for example, is a feature, not a bug. Consumers who are desperately defending their rights against government and its allies can spare little attention to defend themselves against industry behavior that harms them.

    It is from this complex muddle of incentives and challenges that advocacy for consumers’ interests sufficient to resist the enormous power of the attackers must emerge. Or not. It is difficult to be optimistic. Echo chamber-fueled optimism about people power is further reason for pessimism because it reduces the motivation to somehow create effective organized interests. Industry seems to be floundering about how best to use people power as an auxiliary for its (not terribly) organized efforts, employing astroturfing and sometimes cheerleading for consumer groups, but not enough to really empower them. The Forest model—independent consumer voice but openly industry-funded—is the only proven model, but there is little sign of industry interest in replicating it.

     

  • Kicked out of COP

    Kicked out of COP

    After being forcibly ejected from COP6, editorial writer Drew Johnson hopes this year’s gathering won’t be quite so physical.

    By Timothy S. Donahue

    Drew Johnson
    Drew Johnson

    When the media sign was taken down, Drew Johnson knew something was afoot. “The media is banned,” said a burly security guard as he confronted Johnson. There had been no formal vote during the plenary session at the sixth session of the Conference of the Parties (COP6) to the World Health Organization (WHO) Framework Convention on Tobacco Control (FCTC) to ban the media, so Johnson felt the guard must have been mistaken. When he began to argue his position, the security guard grabbed him by the arm and swiftly lifted him out of his chair. Johnson quickly pulled away.

    The guard told Johnson that he was going to get the police and have Johnson “carried out” and arrested for not leaving. “He walked off and came back with of few of his buddies. They grabbed me by my arms and forcibly removed me from the conference,” Johnson told Tobacco Reporter. During his involuntary exit, Johnson witnessed a German reporter being escorted out even more violently than he was. “The only time the media should be banned is if discussions will pertain to national security or, possibly, if a country is going to be reprimanded,” said Johnson. “A United Nations-funded organization isn’t supposed to be in the business of backroom deal-making. They definitely shouldn’t be manhandling journalists.”

    WHO officials and delegates argued that banning the public was necessary because of fears that tobacco growers and cigarette company operatives had infiltrated the meeting. The objective of the WHO FCTC is to provide a framework for tobacco control measures to be implemented by the parties at national, regional and international levels. The Conference of the Parties is the convention’s governing body and comprises all FCTC signatory countries.

    During COP6, which was held in Moscow, Oct. 13–18, 2014, the WHO banned the public on its first day and all media on the second day of the conference. The WHO formally voted to ban the public from the convention but never formally voted to ban the media, as the WHO did at its 2012 convention in Seoul, South Korea.

    In anticipation of the seventh session of the Conference of the Parties (COP7), scheduled Nov. 7–12, 2016, in New Delhi, Tobacco Reporter caught up with Johnson to talk about his experience.

    Tobacco Reporter: What happened after you were forcibly removed?
    Drew Johnson
    : I went back to the media area and there were no WHO officials to be found. Eventually, someone came in and told all of us that we were all banned from the rest of the conference. They literally said, “You don’t even need to come back until the end.” They just wanted us to show up on the last day for a press conference where they would tell us what was accomplished.

    Did you just wait until the last day?
    No. Absolutely not. After the very next break I asked a delegate what they were voting on inside. I was told that they voted on the international tobacco tax. On the first day, we were told that item wouldn’t come up until Thursday or Friday. [It was] the most impactful thing the FCTC has ever done and literally the biggest tax increase in the history of the world, and they passed it in maybe an hour. I was told delegates tried to express concern, but anyone who had a differing opinion was essentially ignored and not given the opportunity to speak. I wasn’t there, but this information came from trustworthy delegate sources who were there. [One of the first decisions approved by the parties during COP6 was on its Article 6 guidelines, devoted to tax measures to reduce the demand for tobacco.]

    Why do you attend the COP conferences? Do you have anything to do with tobacco?
    I have no affiliation with tobacco companies or growers. I attended the COP5 in 2012 and COP6 in 2014 and plan on going to COP7 later this year because of the international tax policy implications. I do a lot of writing on taxation and regulatory policy. In 2014, I believe I was the only American journalist. This year, I plan to attend as a reporter for The Daily Caller. My main concern in 2014 was the global cigarette tax requirement that would slap a mandatory 70 percent excise tax on tobacco products in countries that ratified the United Nations anti-tobacco agreement. [The United States did not sign the agreement, but most other Western nations have.] After the doors were slammed shut and the meeting resumed, it became clear why the delegates chased the public away: They wanted to work on passing a global tax on tobacco in secret.

    After the first day’s ban of the public during COP6, you wrote, “The tyrannical attack on the principles of transparency and accountability took place when delegates from more than 175 countries, who are part of the Framework Convention on Tobacco Control, a UN global anti-tobacco treaty, agreed unanimously to boot spectators.” Some of those banned blamed you; was your article responsible for the media ban?
    The first people from the media I saw that morning told me they felt that the media was kicked out because of the column I wrote the day before, disagreeing with the decision to ban the public from the conference. There was that feeling among some that the column was a part of it. It wasn’t unanimous by any means; there were journalists who agreed with my decision to tell the story of what was going on. I felt that when a UN organization, which has a responsibility to the public that it creates rules for, denies that very public access to it meetings, we are walking on very shaky ground. What precedent do they believe they are setting?

    What are your expectations for COP7?
    I have no doubt that the delegates will vote to ban the media and public. It will be even easier to ban everyone this year. The FCTC formally ratified policy to include the media as part of the public. The way they figure it, after they ban the public, the media, by extension, will be banned.

    The hypocrisy of the kicking the media out of a UN event, an organization that sponsors the World Press Freedom Day [annually observed on May 3 by the UN General Assembly to inform the international community that freedom of the press and freedom of expression are fundamental human rights] is disturbing. It’s chilling. The FCTC now claims there is no difference between the public and the press. If that’s the case, why have I gone through an arduous process to get credentialed for the previous two COPs? It is totally absurd.

    Don’t get me wrong. The public should have a right to go, too. It’s their money being used to put on these lavish meetings and tours and dinners. The policies they create impact nearly everyone in the world. To not give those taxpayers a voice is just disgusting. In order to be taken seriously when making regulations that affect more than 90 percent of the world’s population, the FCTC and the WHO need to be more transparent. There is nothing worse than the UN telling the world how to treat the media when it is busy treating the media unfairly.

    You were let go from The Washington Times for confirming the National Enquirer story that former U.S. presidential hopeful Ted Cruz had multiple affairs. After that, you tweeted, “I now see the need for a platform to hold politicians/preachers/teachers/media & others w/power accountable. I promise to create such a site.” Is this website/app actually going to happen?
    I am developing this. I can’t really discuss it in detail right now, but if an individual anywhere in the world witnesses abuse of power, we will give them a platform to tell their story, as well as benefit from providing that information. It’s something I really believe is needed. Governments need to be held accountable.

    Any words for COP7 delegates?
    I hope that I, along with some of the other journalists who were banned at COP6, have been able to explain just how troubling and creepy and wrong it is for delegates to ban journalists from a publicly funded meeting where policies that impact the lives of billions of people are made. I would encourage COP7 delegates to refrain from banning the media this year. They need to realize that banning the press and the public kills the FCTC’s credibility. It implies they have something to hide. COP delegates do some good things that they should be proud of, but by banning the media it casts a dark shadow over the process.

     

  • All eyes on iQOS

    All eyes on iQOS

    After a promising test-marketing phase, Philip Morris International’s iQOS is moving into additional markets.

    By Stefanie Rossel

    Products such as iQOS have great potential, providing that authorities embrace the principle of harm reduction and implement appropriate regulatory frameworks.
    Products such as iQOS have great potential, providing that authorities embrace the principle of harm reduction and implement appropriate regulatory frameworks.

    In the not too distant future, the Marlboro Man had better bring his power bank to the campfire—at least that’s what Andre Calantzopoulos, CEO of Philip Morris International (PMI), recently seemed to suggest. At the Consumer Analyst Conference Group of New York, in February, he said that it was his company’s stated ambition to convince all adult smokers who intend to continue smoking to switch to reduced-risk products (RRPs) “as soon as possible.”

    He went on elaborate on iQOS, the company’s most prominent alternative to combustible cigarettes. Introduced in 2014, iQOS is a heat-not-burn (HnB) product consisting of a rechargeable, pen-like device into which a short, cigarette-like tobacco product, called a HeatStick, is inserted and heated to create a tobacco-flavored nicotine aerosol. No combustion takes place, and the product is heated to a temperature of less than 350 degrees Celsius (662 degrees Fahrenheit).

    “For the first time in history, we have products with the real potential to both accelerate harm reduction and grow our business,” Calantzopoulos commented. He said he was confident that PMI’s range of RRPs could achieve a market share, net of cannibalization, of between 3 to 5 percent of the global cigarette market by 2020, with the incremental volume of 30 to 50 billion units generating a potential additional margin of between $720 million and $1.2 billion per year. One of the prerequisites, he added, was that regulators and anti-tobacco groups embraced the principle of harm reduction and implemented appropriate frameworks and unambiguous communication that would “drastically accelerate” current smoker adoption of RRPs and further foster innovation in this area.

    Analysts share Calantzopoulos’ optimism, as the device not only mimics the smoking ritual but also provides real tobacco taste—something that has thus far proved difficult to achieve with e-liquid. James Bushnell, an analyst at Exane BNP Paribas, said iQOS was “the closest yet that the industry has got to the holy grail of a commercially successful ‘safe’ cigarette.” Wells Fargo Securities analyst Bonnie Herzog forecasts the device to achieve a volume of 5.3 billion sticks this year, which represents 0.6 percent of PMI’s total cigarette and HeatStick volume. By 2025, she estimated, iQOS will account for 366.9 billion sticks, excluding the U.S., or 35.9 percent of the company’s combined combustible and HeatSticks volume. Including the U.S., she predicted that as many as 420.1 billion HeatSticks could be sold per year by 2025. PMI’s new HnB technology, she said, could displace up to 30 percent of the combustible cigarette industry in developed markets by 2025 and had “the potential to change the trajectory of smoking.”

    Fresh approach

    Whether the analysts have looked into the correct crystal ball remains to be seen. The introduction of iQOS followed a series of hapless launches of other HnB products, among them R.J. Reynolds’ Premier (1988), Eclipse (1994) and, most recently, Revo (2014), for which marketing support was discontinued after five months of test-marketing in Wisconsin, USA, last year. Philip Morris had its Accord (1998) and Heatbar (2007). Most of these products failed because of poor consumer reception. During the recent TMA conference in Williamsburg, Virginia, USA, one speaker derided his company’s first HnB product as “smelling like a fart and tasting like shit.”

    IQOS is different from its predecessors in many aspects. For starters, it is backed by significant investment. In 2014 PMI built a €500 million (then $680 million) new factory near Bologna, Italy, to produce the tobacco components of its HnB products. Altogether, the company has invested $2 billion in its RRP product portfolio over the past decade. Furthermore, iQOS features a slimmer, lighter design and new technology. Importantly, it offers an improved taste and sensorial and ritual experience over former HnB devices, according to PMI. At the same time, iQOS appears to deliver on its promise to reduce output of harmful and potentially harmful constituents (HPHCs). According to comprehensive studies carried out by a 300-strong scientific team dedicated to PMI’s novel product portfolio, the aerosol generated by iQOS contains on average 90 percent less of all classes of HPHCs compared with the smoke of the standard reference cigarette. Further studies showed that the product does not negatively affect indoor air quality. Toward the end of 2016, PMI intends to submit a modified-risk tobacco product application to the U.S. Food and Drug Administration.

    Into the world

    First launched in Japan and Italy, iQOS is currently being test-marketed in selected cities in seven countries, among them Switzerland, Russia, Romania, Portugal and Ukraine. PMI plans to introduce the device to another 13 markets globally by the end of the year.

    At the Goldman Sachs Global Staples Forum in May, PMI Chief Financial Officer Jacek Olczak said that in its main test market Japan, iQOS had by now achieved a full conversion rate of 60 percent from combustible cigarettes. Sales figures look promising, too: According to PMI’s 2015 annual report, the device generated an “off-take” share of 2.4 percent in Tokyo and 1.6 percent in the expansion areas outside Tokyo; the weekly off-take share was reported to be growing. PMI said it had to postpone the national rollout date for iQOS in Japan to mid-April, citing potential supply shortages due to the popularity of the device.

    While iQOS is not the only product currently competing in this segment—in November 2015, British American Tobacco started to test-market Glo iFuse in Romania, and in January 2016, Japan Tobacco launched Ploom Tech in its home market—PMI’s timing may have been just right: The device enters the market as the initially phenomenal growth rate of vapor has ebbed, and some smokers who had switched to e-cigarettes have returned to combustibles. According to Euromonitor International, vapor sales have decelerated considerably; the research company has cut the category’s forecast five-year compounded annual growth rate of 114 percent to 57 percent.

    In addition to being a “first mover” with regard to commercialization and clinical trials, PMI also benefits from its ability to leverage the ubiquitous Marlboro brand globally. Except for Russia, where HeatSticks are sold under the Parliament brand, iQOS is offered with Marlboro HeatSticks.

    To ensure communication with potential users of their new device also in highly restricted marketing environments, PMI has created specialized points of sale—dedicated flagship stores the company calls “iQOS embassies,” which are reminiscent of Nespresso shops. It also uses grass-roots marketing and an e-commerce platform for distribution.

    IQOS is one of four RRP platforms PMI is currently developing and the first of two HnB platforms; the other one—for the time known as Platform 2—uses a pressed carbon heat source that, once ignited, heats the tobacco to generate a nicotine-containing aerosol. Platform 2 has been designed to resemble a cigarette as closely as possible, the company says, and is scheduled for an initial city test still this year. At the end of 2015, the device passed a four-week whole-offer test in Romania, where it led to 60 percent of smokers using the device predominantly.

    Platform 3 is an inhaler more similar to the current e-cigarettes. Using acquired technology, it creates an aerosol of nicotine salt formed by the chemical reaction of nicotine with a weak organic acid. Product development was also progressing for Platform 3, PMI said. The company expects to conduct a city test for the device in early 2017.

  • First among equals

    First among equals

    By George Gay

    Despite its unrivaled scale, the Chinese cigarette market shares many characteristics with markets elsewhere.

    China is different.

    What’s wrong with the above statement, which I read recently on the internet while researching this story? Well, as most of you will have noticed, it’s the start of a comparison that has not been completed. I mention this partly because it seems to me that in recent times there has been a proliferation of failures in written and verbal English-language communications either to complete comparisons or to get them right: China sold fewer cigarettes than last year.

    Of course, most people would say that the example with which I end the previous paragraph doesn’t cause a problem because what has been left out is “understood.” We know instinctively that the sale of cigarettes isn’t being compared with the sale of last year, and we would anyway probably understand from the context that this is not a China-sold-fewer-cigarettes-than-bottles-of-beer sentence. What is meant is China sold fewer cigarettes this year than it sold last year.

    “China is different” is a little more problematic. While I think it is clear that China is being compared with other countries, simply because any other comparison would be too odd to contemplate, there must be something more to it than this; there must be something specific. After all, the same could be said about all countries—they’re all different, and therefore all the same in being different.

    But in a way, “China is different” has a ring of truth about it for many of us who don’t live there, partly because the country is difficult to get to know. There is, generally speaking, less information available in respect of China than is the case with most other countries, and some of the information that is available turns out to be unreliable. And, from a tobacco perspective, the information that is available is different from what we’re used to seeing. For instance, as is well known, the country develops numbers—leaf production, leaf consumption, tobacco products manufacture, tobacco products consumption—that are much bigger than those of other countries, something that is often recognized in the “global” figures that are bandied about with the proviso “excluding China.” Clearly it would never be noted that “global” tobacco consumption figures excluded those from Chad or Papua New Guinea.

    But in many ways, the borrowed statement with which I start this piece is misleading. China’s tobacco industry, for instance, is comparable to those of other countries in many ways. It uses similar machinery to that used elsewhere to produce from universally applied materials cigarettes that resemble closely those produced in other countries, and it packs them in boxes that, apart from their designs, would be familiar anywhere.

    The other day, however, I did read something in which the point was made that China operates its tobacco industry almost exclusively as a monopoly, and this would make it different from most other countries, which either never had or a long time ago did away with their monopolies.

    But while it is different, it is not very different from a lot of other countries in this respect. I was made aware of this by a piece in The Korea Times in April. According to the Times, South Korea’s Fair Trade Commission (FTC) has said that it will review the government’s regulations on the nation’s tobacco market (along with its beer and whiskey markets), which it sees as being dominated by a small number of players. An FTC official said that, based on market concentration research in 2013, tobacco companies in Korea enjoyed high net value returns on sales but spent too little on R&D, raising concerns about their competitiveness and consumers’ rights. “The government should consider competition-increasing policies in those markets,” the official said.

    There are a number of interesting points here, one of which is that South Korea’s tobacco products marketplace doesn’t seem to be a particularly concentrated one when you look at the likes of the markets in Brazil, the U.S., India, the U.K. And while China’s tobacco industry is a monopoly, within it have been created a number of companies that, in theory at least, compete with one another.

    The important question here surely is whether or not consumers are provided with a good variety of products from which they can choose. And I suspect that the answer to that question is possibly not, whether you are talking about China or most other countries, as the people at South Korea’s FTC have come to realize. In most places, including China, choice is being reduced in the name—sometimes unstated—of corporate efficiency, because of regulations and by tax policies.

    So will the probe in South Korea be the start of a new dawn for smokers? I think not, even though reduced levels of competition almost certainly play into the hands of the illegal trade in tobacco products. Again, whether one is talking about China or another country, governments are aware that cigarette excise tax is a most efficient tax to collect but that that efficiency will drop away as the number of companies that enter the market increases. And governments are addicted to tobacco tax. In China, in 2015, total industrial and commercial profits and taxes from the country’s tobacco manufacturing sector amounted to cny1.1 trillion ($176.1 billion), of which commercial profits and taxes accounted for almost 35.3 percent of total profits, according to State Tobacco Monopoly Administration figures quoted by TMA. Profits and taxes taken together were up by more than 8.7 percent, or more than cny91.8 billion, when compared with 2014’s total profits and taxes. It would, I think, be unwise to treat such a revenue stream in a cavalier manner.

    Familiar issues
    China is not so very different from other countries in other respects, also. I wrote above that “China sold fewer cigarettes than last year” as an example of a misaligned comparison, but the idea behind it was not wrong. Volume sales of tax-paid cigarettes in China last year, at 2.49 trillion pieces, were down by almost 2.4 percent from those of 2014. According to a Bloomberg News story, there were a number of reasons why this was the case, most of which would be familiar to people researching cigarette sales declines in other countries. Cigarette consumption tax was increased in China in May 2015 and, in general, cigarette prices have been increasing at a faster rate than the prices of other consumer goods. In addition, Beijing introduced a tobacco smoking ban in all indoor public places and some outdoor areas, effective June 1, 2015.

    And sales don’t look set to increase significantly in the near future. Cigarette prices were increased by 6.3 percent in February, when compared with those of February 2015, while, at the same time, the prices of all consumer goods were increased by 2.3 percent. In addition, smoking among male teenagers in China has been declining during the past 25 years. A February news story citing research from Saint Louis University and Chongqing University, noted that two-thirds of Chinese men become daily smokers before they turn 25 years of age, with the vast majority starting the habit when they are between 15 and 20 years of age. “Even though the smoking rate remains high in China, over the last 25 years the rate of adolescent males starting to smoke has gotten smaller by an average of one percent a year,” said Jin Huang, one of the paper’s authors and assistant professor of social work at Saint Louis University’s College for Public Health and Social Justice. “Our findings suggest over the long term we might see reduced smoking rates in China.” Females were not included in the study because fewer than 4 percent of them smoke.

    It is difficult to understand why this decrease might have occurred, given what we are told about the power of advertising and retail displays, because, according to a report in the China Daily in January, students in Beijing have easy access to tobacco products and are regularly exposed to tobacco advertising.

    But then it is difficult to understand also why these students are still so exposed to tobacco advertising. China’s revised advertising law, which came into force in September 2015 after having been approved by the Standing Committee of the National People’s Congress in April 2015, specifically prohibits advertisements that target minors and specifically bans tobacco advertising in schools and educational materials. More generally, the law bans tobacco product advertising in the mass media, in public places and on public transportation, and it bans also the use of tobacco brand logos and trademarks in support of other products and services.

    Another factor to be taken into account is that while, at 27 percent, China’s adult smoking prevalence is at the same level now as it was in 2010, the total smoking population has risen by 15 million to 316 million, according, that is, to the results of a survey carried out toward the end of last year. The Chinese Adult Tobacco Use Survey 2015, conducted by the Chinese Center for Disease Control and Prevention, found that, currently, more than half of Chinese adult men and 2.7 percent of adult women smoke. It found also that, on average, each smoker consumed 15.2 cigarettes a day, compared with 14.0 in 2010, when the previous survey was conducted. More than 15,000 people over the age of 15 were interviewed as part of the survey, the results of which were released in December.

    Looking further ahead, it is possible to speculate about whether China’s move from a one-child-per-family system to a two-children-per-family system might have any effect on smoking levels. Taken at face value, this move could mean that the smoking population would increase significantly in 15–18 years’ time. But this would depend on how strictly the one-child policy was enforced and how strictly the two-child policy will be enforced—in other words, on how much real difference the change will mean.

    Of course, it is to be hoped that in 15–18 years’ time, wiser heads will have prevailed and the whole world—not excluding China in this case—will have embraced tobacco harm reduction in the form of vaping or whatever new development has come along (also see “A preventive strike,” page xx). Certainly, it is to be hoped that we’re not fighting the same old battles with the same old weapons, such as graphic health warnings.

    China has for the moment said no to such warnings. A top tobacco monopoly official was quoted as saying at the National People’s Congress in March that graphic health warnings would be incompatible with “Chinese cultural traditions.” Duan Tieli, deputy director of China’s State Tobacco Monopoly Association, told reporters the monopoly therefore had no intention of applying graphic warnings to its cigarette packaging. Just how long China can hold this line against the importuning of the World Health Organization is not clear, however. Voices in South Korea, I seem to remember, used to say that such warnings were incompatible with local culture, but they are due to appear there from the end of this year.

  • Let in the light

    Let in the light

    Tobacco companies demand more transparency and accountability in the FCTC’s policymaking processes.

    By Stefanie Rossel

    From Nov. 7–12, the World Health Organization’s (WHO) Framework Convention on Tobacco Control (FCTC) will have its seventh session of the Conference of the Parties (COP7), this time in Noida, New Delhi, India. It is highly likely that the gathering, like the two previous events, will take place in the absence of the public and the media.

    For anyone related to the tobacco industry in any way, attending COP sessions as public observers has always been challenging, as participants in a recent panel discussion related during a Women In Tobacco meeting at Japan Tobacco International’s (JTI) new headquarters in Geneva. The panelists shared their experience of queuing in Durban, South Africa, and Punta del Este, Uruguay—host cities to former COP events—from the small hours to obtain one of the 30 passes reserved for the public. While sitting in the public gallery did not mean they were allowed to actively participate in COP proceedings, they at least had the opportunity to closely observe the process, which ensured a certain degree of transparency and accountability. Once those who had snatched a pass were allowed to enter, however, they encountered a hostile atmosphere: One of the panelists, for example, was confronted with numerous posters showing her portrait with the headline “Beware! The merchants of death are here” (also see “The impact,” page xx).

    At the last two COPs in Seoul, South Korea, (2012) and Moscow (2014), as well as at the session on the WHO’s Protocol to Eliminate Illicit Trade in Tobacco Products in between, all lining up was in vain. The media, legitimate businesses and experts were thrown out immediately after the opening remarks and were prevented from observing discussions throughout the entire event. Their exclusion was heavily criticized, and not only by tobacco industry members. Critics argued that the lack of transparency would corrupt policymaking processes and that the FCTC’s secretive course undermined its legitimacy as it attempted to explore serious regulatory issues.

    To better understand FCTC proceedings, a closer look at the organization and its development might help. The FCTC is an intergovernmental contract, covering every aspect of the tobacco supply chain, that was adopted in 2003 and became internationally binding law in 2005. By now, 180 governments—or “parties”—have ratified it. The COPs are part of the “treaty machinery,” as a panelist dubbed it, meant to work on, interpret and define the FCTC’s general, broadly formulated articles and thus provide more specific guidance for the governments, which will then transpose the treaty into national law.

    The COPs are the key decision-makers; the sessions comprise the parties who have ratified the FCTC, as well as intergovernmental and nongovernmental organizations accredited as observers. This latter group of about 200 people consists exclusively of tobacco control lobbying groups who can actively participate; during the Moscow meeting, it included organizations such as the Framework Convention Alliance, Corporate Accountability International, the International Network of Women Against Tobacco and the World Self-Medication Industry. In a statement published after the Moscow session, JTI criticized the huge disparity between the representation of tobacco control lobbyists and members of the public—in contrast to those 30 places shared by the media, legitimate businesses and experts, the 200 tobacco control lobbyists also sat in on many delegations.

    JTI said the sessions had been “hijacked by special-interest groups.” It also remarked upon the worrying culture of bullying that had been allowed to develop at the COP.

    The nature of the sessions has changed over time, too, as one panelist pointed out: The delegates representing the 180 signatories to the FCTC, she said, are “professional COP-goers,” the majority of whom are at the technical divisions of ministries of health. This is increasingly becoming an issue because the topics of the sessions have moved away from health issues to more complex and varied matters, such as tax (Article 6), illicit trade (Article 15) and agricultural policies (Articles 17 and 18)—topics in which health ministry technical experts have limited expertise and that fall into the competencies of finance, customs and agricultural ministries.

    Questionable procedures

    The exclusion of the tobacco industry from the COP sessions is largely based on the FCTC’s Article 5.3, which states that “[i]n setting and implementing their public health policies with respect to tobacco control, parties shall act to protect these policies from commercial and other vested interests of the tobacco industry in accordance with national law.” By also banning the public and the media from attending the sessions, however, COP has breached its own rules of procedure, as Sir Franklin Berman, an international law expert and arbitrator, pointed out in early 2014 after having been commissioned by JTI with the investigation of the legality of Article 5.3-based bans. In his opinion, he concluded that the series of decisions taken first in the intergovernmental negotiating bodies and later in the COP to exclude parts of the general public from both working and plenary sessions were “highly questionable” and that these procedures “[fell] short of the recognized international norms and standards governing the operation of international organizations,” which also apply to the “organs established under the FCTC as they do to the WHO, a UN Specialized Agency of near-universal membership.”

    Mark Littlewood, director general of the London-based Institute of Economic Affairs, says that the use of Article 5.3 in this fashion was “an absolutely classic example of extreme ‘gold-plating,’ an irritating, dangerous and widespread phenomenon whereby the original, modest intentions of a rule or regulation is extended to cover an enormously wider scope than could conceivably have been intended at the outset. To this extent, the gold-plating of Article 5.3 should not come as a surprise,” he said.

    “However, the article does have some unique elements in it that should cause particular concern,” he explained. “The prevention of undue influence in a public policymaking process cannot reasonably be a concern that is limited exclusively to the tobacco industry. In a capitalist economy, there are endless vested interests, but this does not mean they need to be apologized for. No doubt, the automobile industry has a range of vested interests in rules and regulations pertaining to motorcars. This surely doesn’t mean that BMW should be silenced in all discussions pertaining to legislation that affects cars. We either need to rediscover the principle that interests are sometimes rendered transparent or we need to apply the principles of 5.3 to every single area of policymaking, not merely tobacco issues.”

    Involving national stakeholders

    So what can be done about the exclusion of the tobacco industry? “In the context of the FCTC COP, there is no procedure by which we could file a complaint or raise a question regarding such exclusionary practices,” explained Nataliya Prongue, global regulatory strategy director at JTI.

    Following COP5, JTI wrote a letter to the WHO director-general about the exclusion of the public, highlighting that by doing so, COP breached its own rules at that time, and that making the reference to Article 5.3 in such decisions is incorrect. First, Article 5.3 does not suggest that any stakeholder should be excluded from observing proceedings of the international body, and second, it applies only to national policies and has no application to international meetings or negotiations. The short reply the company received three months later by one of the deputy directors brought JTI right back to the start, saying that the interpretation of Article 5.3 was up to the parties to the FCTC and how they intended to proceed.

    “We then decided to raise this issue with decision-makers in countries where JTI has its operations to ensure that governments that participate in the process do not deviate from their own rules of integrity, accountability and transparency,” Prongue related. “In every policymaking process in a democracy, stakeholders need to be consulted. This is not the case in the WHO.”

    She suggests that the FCTC COP should improve its own rules to ensure that transparency and integrity are respected and that decision-making at COP is protected from any and all vested interests, just as it would in any meeting organized by other UN agencies. For example, a code of conduct could be developed with very clear rules for all stakeholders, including not only the tobacco industry but also tobacco control lobbyists. “This would allow for a process of checks and balances, which is currently missing,” she said.

    Learning from pharma

    Perhaps a look at other industries will provide suggestions for good practice in the tobacco industry. The pharmaceutical products and medical devices industry, for example, is highly regulated by national and pan-European regulatory agencies, such as the Food and Drug Administration in the U.S., the Medicines & Healthcare products Regulatory Agency in the U.K. and the European Medicines Agency across the European Union, explained Nermeen Varawalla, executive vice president at U.K.-based Lambda Therapeutic Research. “In addition, bodies such as the National Institute for Health and Care Excellence opine on the clinical value of products and hence the pricing that they may deserve. The WHO has no regulatory function. Regulatory agencies approve the conduct of clinical trials with new products and authorize their marketing approvals; hence interaction with the regulators is critical for pharmaceutical companies. It is industry practice for pharmaceutical companies to obtain formal scientific advice from regulatory agencies so as to design their product clinical development plans and approval pathways.”

    Understanding the importance of the regulatory environment, the pharmaceutical industry engages with regulatory agencies and other stakeholders from an early stage of product development—something the tobacco industry certainly missed out on. The panelists in Geneva agreed that tobacco companies didn’t group together because they didn’t realize that the FCTC would become so serious; however, it needs to be noted that tobacco is also quite a unique industry since it is dominated by four multinational companies and a monopoly—China National Tobacco Corp., the world’s biggest cigarette manufacturer, a state-owned company. The Chinese government is part of the delegations to the FCTC. Add the tobacco industry’s inglorious but, in public health circles, never-forgotten past when it was found guilty of deliberately understating the health risks of smoking, and you know that participating in COP sessions even as mute observers is a tough, if not impossible, task.

    Varawalla hence suggests that in order to build a transparent and trusted relationship with the public, regulators and governments, tobacco companies might consider obtaining clinical data to demonstrate or compare the influence of their products on health outcomes. “For example, it would be valuable to compare the incidence of respiratory infection in e-cigarette users as compared to traditional cigarette users. It is claimed that about two-thirds of smokers are unable to stop smoking following a diagnosis of lung cancer. It would be valuable to collect clinical data to assess whether the use of e-cigarettes helped smokers with lung cancer stop or reduce smoking of conventional cigarettes. Meeting with regulatory agencies to obtain their scientific advice on the design of such clinical studies would be a great way to build a transparent and science-based relationship with regulators.”

    Make it known!

    Whether any changes can be brought about by November, however, remains doubtful. “My personal view is that it is highly unlikely that such a miracle will happen, but we need to keep raising our voice about these censorship practices,” said Prongue. “Whatever is decided at the FCTC COP is cascaded to national policymaking institutions and has influence on national regulations. Governments should realize that they increasingly have the obligation to scrutinize any decisions which come out of the COPs.”

    Littlewood advises the tobacco industry to act less defensively: “I’m not a lawyer, but my sense is that the tobacco industry could be more aggressive in litigating the more bizarre and extreme applications of 5.3. Even if such litigation were unsuccessful, it would have the substantial subsidiary benefit of shining a light on the absurdity of its use in these ways. As the saying goes, sunshine is the greatest disinfectant. I think most people would be appalled by the exclusions at past COP sessions. The industry needs to therefore talk more about due process and fairness and less about the specifics of tobacco policy in drawing attention to this issue. It is almost an irrelevance that the policy areas being considered pertain to tobacco; the real story is that this is an egregious and absurd way to develop policy in any area.”

    Littlewood doubts that the bulk of the public health lobby will reach an arrangement that facilitates improved dialogue with the industry anytime soon. “The real need is to draw attention to the issues amongst senior policymakers and the media,” he said. “The public health lobby’s intransigence to any serious dialogue is probably only tolerated because it is largely unknown. When one starts to hear assertions that organizations such as Interpol are covered by 5.3, because they work with tobacco in terms of enforcement, one has to conclude that the lunatics are running the asylum.” Interpol, the world’s largest police organization, of which most of the parties to the FCTC are also members, had been denied observer status during COP5 in Seoul for accepting a donation from the tobacco industry.

    Littlewood believes the industry needs to develop stronger relationships with a wider spread of allies in civil society. “Crucially, these relationships need to go far beyond groups of a libertarian persuasion who are intrinsically skeptical about heavy-handed state action. With regard to 5.3 and COP, the industry needs to find allies amongst groups who take an interest in transparency, openness and constitutional structures. Such groups needn’t be sympathetic to the regulatory agenda of the industry; indeed they may even be antagonistic to the industry and tobacco products in general. That needn’t matter—the issue here is about the manner in which policy is developed and created, not the exact content of the policy.”

  • Revival market

    Revival market

    U.S. cigarette makers’ 2016 prospects are remarkably bright.

    By Timothy S. Donahue

    philip-morris-usa-factory-w
    After suffering declining volumes for many years, U.S. cigarette manufacturers experienced a slight sales increase in 2015.

    It could be called a mini renaissance of sorts. After years of seeing quarterly declines averaging 3–5 percent, U.S. cigarette volume sales increased for the first time in more than a decade during 2015. This is a vastly different scenario from as recently as 2009—the worst year of the global recession—when quarterly U.S. cigarette sales were declining by 12.6 percent year over year. It was the first year since 2002 that sales volumes saw a surge.

    During 2015, more than 264 billion cigarettes were sold in the United States—slightly more than in 2014, according to statistics from The Maxwell Report. Four companies—Philip Morris USA (PM USA), Reynolds American Inc. (RAI), ITG Brands and Liggett—accounted for about 91 percent of U.S. cigarette sales. Imports, primarily from Canada and South Korea, accounted for approximately 8.2 percent of U.S. cigarette inventories in 2014 and 8.5 percent in 2015.

    Wells Fargo Securities senior analyst Bonnie Herzog said all channel cigarette dollar sales increased 2.2 percent for the 12-week period ending March 26, 2016, and 2.6 percent over the past 52 weeks. Prices during this time rose 3.6 percent, while cigarette sales volumes fell by only 1.8 percent. “Thus, we expect strong manufacturer pricing and profit growth to continue this year,” said Herzog.

    Analysts with Stifel Nicolaus have even called the past 18 months the industry’s new “Golden Age.” Lower gas prices along with job and wage growth means smokers have more money to spend on cigarettes and for trading up to premium brands. Stifel analysts noted that somewhat higher than usual price increases last year helped boost tobacco company profits as well.

    The latest forecasts by Moody’s Investors Service also make positive predictions for the U.S. tobacco industry in 2016, calling for a 4–5 percent rise in operating profits for the year. But the ratings agency also expects sales volumes to continue to decline, forecasting a 4 percent drop. “Moreover, the expected fall in sales volume could accelerate in the U.S. if e-cigarette sales see stronger than expected growth,” Moody’s senior analyst Nancy Meadows said.

    The Big Three

    In November, the three major U.S. tobacco manufacturers—Altria, RAI and ITG Brands—raised the list price on traditional cigarettes by $0.07 a pack for the third consecutive round. The list price is what wholesalers pay manufacturers. The increases typically are passed on to customers.

    Altria, parent to PM USA, the largest tobacco company in the U.S., with a 51 percent market share, announced strong operating and financial results in 2015 and the first quarter of 2016. “Altria’s 2015 total shareholder return of 23.1 percent far outpaced both the S&P 500 and S&P Food, Beverage and Tobacco Index, marking the third consecutive year that total shareholder return has exceeded 20 percent,” stated Martin Barrington, chairman of the board, CEO and president for Altria. PM USA had a total cigarette shipment volume in the U.S. of approximately 126 billion units in 2015, an increase of 0.5 percent from 2014.

    Altria also completed a $1 billion share repurchase program and announced a new $1 billion share repurchase program that it expects to complete by the end of 2016. In 2015, the company’s core tobacco businesses (PM USA, U.S. Smokeless Tobacco, John Middleton, Ste. Michelle Wine Estates and Nu Mark) grew their operating companies income (OCI) and strengthened their market leadership positions.

    In the smokable products segment, PM USA and Middleton had an outstanding year, growing adjusted OCI nearly 11 percent. PM USA’s flagship brand, Marlboro, led the way. With more than 60 years of retail share growth, Marlboro continues to enhance its offerings.

    Barrington noted that it’s too early to talk about the results of PM USA’s recent national expansion of Marlboro Midnight Menthol, which took place in November. However, he did say the company “expects Marlboro Midnight Menthol to build on the very positive momentum we’ve seen from the Marlboro Black family, which now has grown 20 consecutive quarters.” Marlboro’s retail share increased in 2015 by 0.2 share points to 44 percent, a record high.

    RAI, the nation’s second-largest manufacturer at 33.8 percent, stated that its operating companies’ (R.J. Reynolds Tobacco, R.J. Reynolds [RJR] Vapor, Santa Fe Natural, American Snuff and Niconovum) domestic cigarette volumes increased 33.6 percent in the fourth quarter of 2015, driven by the addition of the Newport brand.

    Reynolds became a stronger No. 2 when it acquired former No. 3 Lorillard last year. Its overall market share in the U.S. rose to 34 percent from 26 percent. The pearl of the acquisition, the Newport brand, has been a windfall for Reynolds. Newport has been realizing broad-based share gains across both menthol and nonmenthol styles, which analysts say should drive its long-term growth potential. In the fourth quarter of 2015, Reynolds’ domestic cigarette volumes jumped 33.6 percent over the prior year, driven by the addition of Newport. Industry cigarette volume fell 0.5 percent during the quarter and 0.1 percent for the full year, Reynolds said, much lower than the usual declines seen in recent years.

    The total domestic retail cigarette market share in RAI’s operating companies’ drive brands (Newport, Camel, Pall Mall and Natural American Spirit) increased 0.6 percentage points to 31.3 percent in the fourth quarter and 0.5 percentage points to 31.3 percent for the full year. Natural American Spirit’s Santa Fe brand, the nation’s fastest-growing cigarette trademark, delivered an excellent 2015 performance with reported fourth-quarter operating income increasing 24.4 percent to $112 million. Santa Fe’s adjusted operating income increased 22.9 percent from the prior-year quarter to $111 million, benefiting from higher pricing and strong volume growth from the nation’s No. 1 super-premium brand, Sante Fe’s American Spirit.

    When adjusted for wholesale inventory changes, industry shipments were down about 0.2 percent for the quarter and were down about 0.6 percent for the full year. “Reynolds American’s strong fourth-quarter results wrapped up a transformational year for our company,” said Susan M. Cameron, president and CEO of RAI. “Each of our operating companies delivered excellent results both in the quarter and for the full year. The integration of Newport is going extremely well, and I believe we’ve entered 2016 with significant momentum.”

    Herzog noted that Newport is “poised for greater than expected share gains and faster growth,” which should strengthen the company’s long-term profitability. Besides Newport, the Lorillard acquisition handed RAI the brands Kent, True and Old Gold. As part of the deal, Reynolds sold Winston, Kool, Salem and Maverick to ITG Brands, the American arm of U.K.-based Imperial Brands.

    ITG is now No. 3 in the U.S., with a market share of around 10 percent, up from approximately 3 percent before the RAI/Lorillard deal. Last November, ITG was able to begin selling in a new retail program following the end of an agreed standstill period with RAI. More than 150,000 retailers have signed up for the program, which is supporting new promotional arrangements for its priority brands Winston and Kool and improved in-stor evisibility.

    “We’re delighted by the performance of ITG Brands,” Imperial Brands CEO Alison Cooper told investors during a conference call. “The sell-in of the new retail program has been a huge success. … Winston and Kool market shares appear to be responding well, both growing in the last quarter.

    “We’ve got more in the pipeline as well, as we look at refreshing the brand equity and doing more in terms of the consumer offering, but at the moment it’s still very much focused on wholesale, primarily on the retail program that we’re executing against.”

    Looking ahead

    Taxation and regulation remain as constant hurdles to tobacco’s future. The U.S. Food and Drug Administration (FDA) has stated that it continues to believe there is a huge opportunity to develop a “comprehensive nicotine regulatory policy,” taking into account the continuum of risk as it relates to nicotine-delivery products—with combustible cigarettes on one end of the spectrum and nicotine-replacement therapy on the other end.

    Whether the FDA moves forward with its plans to regulate menthol in cigarettes is still unknown. The FDA Center for Tobacco Products’ director, Mitch Zeller, has said that any potential regulation as it relates to menthol needs to be based on the science and within the parameters of the Tobacco Control Act.

    Further, Zeller has said that the FDA cannot rely on the Tobacco Products Scientific Advisory Committee’s menthol report but noted that it is continuing to explore what the regulation options might be regarding menthol, if anything. Herzog said her thesis regarding potential menthol regulation remains intact. “I adamantly believe an outright ban on menthol is highly unlikely and realistically don’t expect any regulation of menthol for a very long time, if ever,” she said.

    The greater challenge to the U.S. cigarette industry moving forward is more likely the rapid growth of vapor products. Currently, 10 percent of U.S. adults vape, according to an online Reuters/Ipsos poll of 5,679 Americans. It’s nearly four times higher than the U.S. Centers for Disease Control and Prevention’s (CDC) estimate of 2.6 percent in 2013.

    The study also found that 15 percent of poll participants under the age of 40 are now vapers. In 2013, 18.8 percent of those 18 to 24 years old and 20.1 percent of those 25 to 44 years old smoked cigarettes, according to CDC data.

    The vapor industry is expected to further change the tobacco landscape. All three major U.S. cigarette manufacturers sell vapor products. Altria, under its Nu Mark subsidiary, began shipping its next-generation e-vapor product, MarkTen XL, into lead markets in April 2015. MarkTen XL is a larger-format product that delivers twice the liquid and battery life as previous MarkTen products.

    Declines in e-cigarette sales continued through the beginning of 2016, down 7.6 percent over the previous 12 weeks ending May 26. The Nielsen data tracks the mass channel and convenience store marketplace. After debuting nationally in June 2014, Vuse quickly became the top selling e-cigarette. It had a 38.9 percent market share, up from 38.7 percent in February. ITG’s Blu was second at 20.4 percent, followed by Logic at 14.2 percent, MarkTen at 8.8 percent and NJoy at 4.3 percent.

    The vapor market recorded at least $3.3 billion in sales in 2015: $1.9 billion in vapors, tanks, mods and personal vaporizers, and $1.4 billion from cigalikes. All the major tobacco companies see a future in vapor, and more acquisitions and product releases are going to happen in 2016, according to industry sources.

    In December 2013, Altria entered into a series of agreements with Philip Morris International (PMI) providing exclusive license to PMI to sell Altria’s subsidiaries’ vapor products outside the U.S. PMI’s subsidiaries, in turn, provided an exclusive license to Altria to sell two of PMI’s heated-tobacco product technologies in the U.S. In July 2015, Altria announced the expansion of its strategic framework with PMI to include a joint research, development and technology-sharing agreement. Under this agreement, Altria and PMI will collaborate to develop e-vapor products for commercialization in the U.S. by Altria and in markets outside the U.S. by PMI.

    Another possible highlight in 2016 is the announcement of a series of product innovations from RJR Vapor; a vapor collaboration is underway with stakeholder British American Tobacco (BAT) to help grow the market. “Vuse remains the vapor category leader, and we expect the brand’s lineup of exciting new formats to generate even more interest from adult tobacco consumers this year,” Cameron said. Reynolds doesn’t disclose sales for its Vuse digital vapor products. However, RJR Vapor accounted for $98 million of the $3.05 billion in total revenue in the fourth quarter of 2015, up from $87 million a year earlier. BAT owns 42 percent of Reynolds’ shares. Analysts speculate that it may try to buy the remaining 58 percent stake, but the analysts are divided on when that may happen, if ever. Analysts see this year’s revenue rising 19 percent and earnings going up 18 percent, according to a Thomson Reuters poll.

    What does all this mean? It appears that just when the U.S. cigarette industry had seemingly fallen into a predictable pattern, things changed. Analysts are saying 2016 will be another profitable year for the U.S. cigarette market. Now only one question remains: How high will profits rise?

     

     

  • Bending over backward

    Bending over backward

    For today’s machinery suppliers, flexibility is key, both in terms of technology and operations.

    By Stefanie Rossel

    As the tobacco industry finds itself at a crossroads, selling make-pack machinery has become a challenge. By closing manufacturing facilities and consolidating production, multinational cigarette companies have begun to adapt their operations to the shrinking demand for combustible cigarettes and increasing regulatory restrictions.

    Following the shutdown of Imperial Brands’ Nottingham site this month, no more cigarettes will be produced in the United Kingdom, for example. As a consequence of such closures, a significant amount of comparatively new equipment has been freed for use in the remaining factories, eliminating the need to invest in new equipment.

    Paul Knight, CEO of CME, a U.K.-based supplier of custom-made and generic packaging machinery that also rebuilds and upgrades making equipment, acknowledges that sustaining business in tobacco is tough at the moment. “However, it reinforces the need for a culture of continuous improvement and lean-enterprise thinking—something that I feel very strongly about,” he says.

    While CME’s multinational customers demand high levels of equipment flexibility, its independent customers tend to seek value for money and flexible financing. The independents also typically want less equipment complexity, to match the operator skill sets available, according to Knight. For each customer, CME tries to find the most appropriate solution. “Even after the initial equipment investment, the installation and after-sales support costs are scrutinized and refined to suit our customers’ exact requirements,” says Knight.

    The focus these days is on value for money, agrees Norbert Schulz-Nemak, sales manager at TMQS in Hamburg, Germany, which concentrates on technical solutions to bring older tobacco making machinery up to date. New machinery might offer better value in terms of speed, efficiency, connectivity to management information systems and obsolescence avoidance, he says, but upgraded machinery can present a cost-effective alternative.

    Karsten Mutschall, sales manager at Emkon, a German provider of flexible packaging solutions, stresses the need for flexibility in tobacco machinery. “The flexibility to produce different products with different materials, even in different styles, has to be possible in a very effective way,” he says. “Production output following a change has to be back to par within hours, not days. Effective flexibility with a reliable output is the key.”

    The need for adaptability extends beyond technology, explains Mutschall. Tobacco machinery suppliers need to be flexible in their operations, as well. “The new market requirements necessitate a new business concept to become even more flexible and to respond in a quicker fashion,” says Mutschall. “Our business is less predictable, therefore working with different industries to absorb individual fluctuation will be necessary.”

    Some years ago, Emkon began to diversify into other lines of business, such as the food industry—a horizon-broadening experience that created new synergies. “Since we have already identified and intensified business relations with other quickly changing and demanding industries, we feel well-prepared to jointly find new opportunities to be conveyed into the tobacco industry,” says Mutschall.

    Restrictions rule

    Over the past months, equipment manufacturers have also felt the impact of the revised Tobacco Products Directive (TPD2), which is due to be implemented May 20 and has further discouraged investment in machinery.

    With much of the directive revolving around pack standardization, cigarette manufacturers have been focusing on preparing their packers for this new requirement. “Since the budget does not rise because of such a regulation change, it needs to focus on certain areas and this is packing machinery,” says Schulz-Nemak. As a result, he adds, demand for making equipment has declined.

    For Emkon, which among other equipment offers a range of modular pouch packers and fillers for the roll-your-own and make-your-own segments, the legal uncertainty surrounding the content and integration of TPD2, in particular, presented a challenge.

    “Even to this day, some uncertainty and controversy still exists,” says Mutschall. “Since an unrealistic timeline was set and time is running out, the industry had to make a decision, which resulted in TPD2-related changes and adaptations, not knowing the outcome of the final TPD2 version. The flexible design concept we offer allowed us to implement the necessary TPD2-related changes into our equipment with negligible efforts. The [TPD2] minimum tobacco weight and pack style restrictions, on the other side, limited the developments we had already started. We had to review, cancel and scrap some of our ideas and designs.”

    TPD2 regulations require RYO packs to have a cuboid or cylindrical shape and contain at least 30 grams of tobacco—requirements that leave a lot of room for interpretation. Emkon has tested and implemented all necessary changes for its RYO/MYO packing technologies, including tax stamp positioning or flap extension.

    “Solutions to improve and optimize communication space are available, and we can offer them,” Mutschall explains. “Today, innovative ideas to differentiate the product or brand by pack styles, appearance, variations and types not only have to pass the [management] board but also have to take place in a very restricted arena. Following the early stage of TPD2 implementation in May 2016, it needs to be seen how much initiative the industry is willing and able to put forward.”

    Finding new ways

    Like Knight and Schulz-Nemak, Mutschall does not expect major investment activities in standard equipment over the next years; for machinery suppliers, the future lies in individual, highly adaptable solutions, he says. In November 2015, Emkon introduced Flexbag, its first fully modular, in-line stand-up pouch maker, suitable for use in the tobacco and food industries. According to Emkon, the machine offers multiple sealing possibilities, higher reliability, quick changeovers and reduced downtimes. It also enables improved product quality through gentler product handling.

    Emkon also released Sideload, a new case packer. Its main focus at the moment, however, is on intelligent, self-learning machines, according to Mutschall. “Our new operator-guidance system will further improve the ease of operation, which is one segment of our ‘Industry 4.0’ developments,” he says. “In the near future, our machines will detect and cope independently with material and environmental changes.” The company will imbed expert know-how into its machines so that they can make their own adjustments instead of relying on operators with varying skill sets and opinions. The machines will also be able to directly request raw materials as needed, avoiding unnecessary downtime. “Our new generation of packaging machines is more digital, more open with regard to hard- and software, and more flexible,” says Mutschall.

    Schulz-Nemak, too, has noticed the tendency toward increased and more sophisticated automation. “The current trends are to use machine information systems to a higher degree and also make use of improved sensors, monitoring systems and controls,” he says. This, he explains, gives more control over the machinery resources, enabling tailored maintenance schedules and better planning of equipment utilization. “I believe that speed is not among the most important factors here; it rather comes down to flexible machinery with the highest efficiency and uptime possible.”

    TMQS has developed many solutions to revitalize existing machines through “e-kits,” providing up-to-date Beckhoff electronics and direct drives, avoiding obsolescence and improving overall controls to a modern level. “In conjunction with a tailor-made mechanical maintenance [program] for single-rod makers, which will guarantee 85 percent efficiency, this will bring a machine back into full modern swing without having to pay a fortune,” says Schulz-Nemak. Such programs, he adds, provide the best possible cost-value ratio and “future-proof” machines.

    Knight says it is crucial for machinery manufacturers to be forward-thinking and responsive to their customers’ desire to reduce operating expenses. In line with this, CME concentrates on increasing the efficiency levels of existing machines, offering health checks and preventive maintenance packages, and updating both old and new equipment to meet new industry legislation.

    In addition, the company offers tailor-made machinery. “Over the last five years, bespoke CME machinery has played a big part in a number of up-and-coming harm-reduction products,” says Knight. “With the design of each new product differing so greatly, there is rarely an ‘off-the-shelf’ solution. When faced with this, we use our technical team to design from the ground up, utilizing our decades of experience in automation.”

    Difficult and dynamic market conditions also challenge the traditional concept of competition, according to Knight. “Collaboration and partnering, instead of competing, to combine strengths can be highly effective, particularly for smaller businesses. We see this as a positive outcome for us and our customers. Solutions can be tailored around multiple OEMs’ strengths, often providing increased value and performance to the customer.”

    Despite the many challenges facing their business, tobacco equipment manufacturers are keenly aware of the opportunities. Knight sees them in new demand for after-sales products, such as upgrades, size changes, rebuilds and machinery relocations. And, he adds, one area of the tobacco industry that isn’t declining is the “Other Tobacco Products” segment. “New and innovative products are emerging at a rapid rate,” says Knight. “Combine this with the rise of pharmaceutical-style harm-reduction products being offered by the big tobacco companies, and this creates demand for new and innovative machinery solutions.”

     

  • Balancing act

    Balancing act

    Even as overall leaf supply and demand inches toward equilibrium, flavor styles are getting scarce.

    By Stefanie Rossel

    After two years of global oversupply, a more balanced leaf tobacco market is slowly coming into sight. “We recognize that there has been a global oversupply of flue-cured Virginia over the past few years, with the burley supply more in balance,” says Graham Kayes, executive vice president for business relationship management and leaf at Alliance One International. “However, in the upcoming crop, we expect to see adjustments in crop sizes, particularly in areas affected by El Nino.”

    The surplus was due to a combination of factors, according to Iqbal Lambat, CEO of Star Tobacco International, which is headquartered in Istanbul. While there were larger-than-anticipated crops in major leaf-producing countries, such as Brazil, Zimbabwe and India, all major cigarette manufacturers had decided to cut their inventory holding levels by as much as 12 months, which meant that they purchased an absolute minimum.

    Simpler blend structures, cheaper leaf and—where allowed—greater use of artificial flavorings also played a role, according to Star Tobacco. “The increasing utilization of leaf derivatives such as dry ice expanded tobacco, cut-rolled expanded stems and reconstituted leaf in the final blend has led to a sharp decrease in the sales of traditional tobacco leaf lamina,” says Lambat. The vertical integration of leaf operations into cigarette manufacturers’ operations impacted the sales of independent leaf merchants, as well.

    Lambat cites the example of Japan Tobacco, which in 2010 began to acquire leaf dealers and growers on a worldwide basis, thus gaining direct control over more than 40 percent of its leaf requirements.

    The 2015–2016 crop will be significantly smaller than the previous one. Universal Leaf, the world’s largest leaf merchant, estimates that across all tobacco types, global (green) leaf production shrank to 5.85 billion kg in 2015 from 6.3 billion kg in the previous year (also see chart).

    The 2015 U.S. flue-cured crop was about 40.82 million kg (90 million pounds) smaller than the 2014 crop (which was a large one), according to Blake Brown, Extension economist at North Carolina State University. “Despite these reductions, U.S. inventories of U.S flue-cured tobacco in January 2016 were still 679 million pounds according to the [U.S. Department of Agriculture] Agricultural Marketing Service, and almost 200 million pounds greater than in January 2015.”

    Global inventories of flue-cured tobacco were very high going into 2015, according to Brown. “The lack of reduction in U.S. inventories may indicate that lower global production of flavor-style flue-cured may be resulting in lowering of flue-cured inventories elsewhere in the world. For U.S. producers this is reflected in lower contracted quantities.”

    Altogether, Star Tobacco estimates, global leaf supply will shrink by between 470 million and 500 million kg in the 2015–2016 season, which represents a 12 percent decline and points to an equilibrium of supply and demand in mid-2017 at the earliest.

    Kayes expects FCV to be entering a time of short supply while the accelerated decline of cigarette sales has bottomed out. “There will therefore need to be future adjustments to the [FCV] crop size,” he says. “We expect demand for burley to remain fairly balanced for the next few years.”

    Adverse weather

    chart-web
    Click to view global production chart

    Getting the balance right in global tobacco leaf supply, however, remains a complex exercise—while the overall crop still exceeds demand, there is undersupply for specific origins and grades, Lambat points out. “Brazil high-nicotine burley 2015–2016, for example, is already sold out, and demand has not been satisfied at this early stage of the sales season.”

    Together with Zimbabwe and the U.S., Brazil is a leading supplier of flavor tobacco. During the 2015–2016 crop season, the country suffered from prolonged rains caused by El Nino, whereas Zimbabwe experienced a severe drought. As a result, aromatic tobacco stocks are running low, notes Rainer Busch, general director of NewCo, which is headquartered in Singapore. “If the weather conditions recur in the coming crop, the manufacturers will be in trouble,” he says.

    While Brazil’s tobacco quality remains good, El Nino has had a dramatic effect on the country’s volumes. According to Lambat, Brazil had already decided to reduce FCV production from 650 million kg in 2014–2015 to 500 million kg in 2015–2016. “Due to El Nino, FCV production is closer to 440,000 tons and burley is one of the shortest crops on record, at slightly less than 50,000 tons—half the normal output level,” he says.

    Around 200,000 farmers in Brazil grow tobacco, mainly in the provinces of Parana, Santa Catarina and Rio Grande do Sul. At an average of $3.40 per kilogram, the prices they receive rank second only behind those in the U.S., according to Star Tobacco. However, the company expects Brazilian leaf prices to decline due to the country’s weakening currency.

    There may, however, also be a positive side to this development, as Brown indicates. “The dramatic devaluation of the Brazilian real provides both opportunities and challenges for Brazilian tobacco producers,” he says. “Exports of Brazilian products are much more competitively priced in the global market, especially relative to U.S. products.” On the other hand, imports into Brazil are more expensive. Brazil imports a lot of its fertilizer, so production costs have increased.

    “Even so, more competitively priced tobacco from Brazil gives global leaf merchants an incentive to increase production there,” says Brown. “Even though tobacco product manufacturers are careful about changing blends, there seems to be enough leeway so that, historically, exchange rates have had substantial impacts on where leaf is produced. In the absence of some supply shock like bad weather, exchange rates will cause U.S. production to remain low, with production shifting toward Brazil.”

    El Nino also had an adverse effect on Africa, according to Kayes, but with variations among individual sourcing areas. “Some markets are starting later, and it is too early to know what sort of impact the dry weather has had on quality. Latest estimates indicated that the drought in Zimbabwe has not had as much of an impact on volume as initially expected.”

    Each season, Zimbabwe produces two tobacco crops—an irrigated crop and a rain-fed crop, explains Baldev Mistry, vice president for the African region at Star Tobacco International. “The latter suffered from severe droughts that affected the late crop cycle, pre-harvesting. The latest crop assessment points to 170,000 tons for the current season, down 40,000 tons from the prior season. However, industry insiders place the expected final output to be below 150,000 tons.”

    According to Star Tobacco, Africa has the potential to surpass Brazil in terms of FCV and burley volumes. However, the continent’s leaf-growing sector suffers from four challenges: Only 9 percent of Africa’s arable land is irrigated, the level of mechanization is low, crop cash is insufficient, and agricultural practices are poor due to lack of training.

    Zimbabwe is a special case, having the potential to produce up to 250 million kg annually. But while the country in the past produced some of the world’s finest FCV, a controversial land reform program has caused quality to plummet. Instead of the 3,000 commercial farmers that once supplied leaf, there are now more than 100,000 small-scale farmers. “[This] has resulted in a crop that is less uniform as different farmers use their own methodology, thereby negatively impacting the reputation of Zimbabwe FCV,” says Mistry. Quality consistency has become an issue due to the large farmer base, he adds, forcing clients to start purchasing from other African origins.

    Lower average leaf prices for the 2014–2015 crop also reduced farmers’ incentive to produce tobacco in the current season. Originally projected at 160 million kg, Zimbabwe’s crop is now expected to be significantly smaller.

    At a crossroads

    The tobacco industry currently is in a state of transition. For a number of years, global cigarette sales volumes have been declining. At the same time, smokers discovered new forms of nicotine consumption, including electronic nicotine delivery systems, which don’t require the large volumes of leaf tobacco that combustible cigarettes do. Both developments, however, have begun to decelerate.

    “I think that in most consumer markets the main reduction in consumption has happened and the world is past the highest drop,” says Busch. “The decline in cigarette sales volumes is not only due to fewer consumers but also due to a change of the smoking products. Roll-your-own tobaccos, e-cigarettes, shisha and other products have become more popular over the last couple of years. The swap to other smokable products seems to be decreasing, and the ongoing acceptance of emancipation in other parts of the world and the continuous growth of the population should balance the decline of cigarette sales very quickly.”

    While acknowledging the decline in cigarette sales, Kayes points out that tobacco is still a massive industry.

    “The major question is how tobacco farmers can compensate for declining demand via alternative crops in order to maintain their income levels,” says Lambat. “The Framework Convention on Tobacco Control’s push for countries to encourage tobacco farmers to switch to alternative crops has clearly demonstrated that in a majority of countries, there are no viable alternatives.”

    In this changing landscape, efficiency has become the buzzword, and this trend can also be seen in blending. “Evolving over the past 10 years or so, companies have looked more rationally at their blends,” says Lambat. “Whereas tobacco blenders prefer to work with as many as 15 grades and origins per blend, the current trend is to remove complexity and reduce the number of grades to as few as possible. A flavor grade, a filler grade and tobacco derivatives—sometimes up to 40 percent of the blend—is now the way to go.”

    The future will belong to varieties that are characteristic in one way or another, explains Lambat. Advances in technology allow flavorists to better mask any shortcomings in the tobacco blend, allowing cigarette manufacturers to use cheaper leaf varieties. “This will impact ‘stuck in the middle’ origins that are not differentiated by flavor or cost,” says Lambat. “A perfect example is Indian FCV, which is not a flavor origin and unfortunately over the years has become an expensive filler grade.”

    Meanwhile, the world’s largest tobacco consumer, China, is experiencing an economic slowdown. To what extent this will affect its leaf purchases, however, remains unclear. “As China’s smokers have become more affluent, they have started purchasing more premium brands of cigarettes that require more high-quality flavor-style tobacco,” says Brown. As sales of higher-end cigarettes have increased in China, so has the demand for U.S., Brazilian and Zimbabwean FCV. The current question, says Brown, is whether China’s slowdown will decelerate or even reverse the trend toward higher-end cigarettes. “I don’t know the answer but it has very important ramifications for U.S. flue-cured exports to China,” he says.

    Meeting demand

    So while equilibrium of supply and demand is generally difficult to achieve in a global tobacco leaf market, what are the lessons from the current situation?

    “The main challenge in each country is ensuring that the growers are providing what the market requires in terms of crop size, quality and price,” says Kayes. “In the future, there will be increasing pressure on growers to improve efficiency in order to remain profitable and there will be additional emphasis on making sure crops are grown in compliance with environmental and labor standards. Additionally, as volumes have declined, many countries are rationalizing their processing and production capacity to ensure markets remain competitive and viable.”

    As manufacturers continue to reduce complexity in their supply chains, Kayes expects further alignment between companies with similar principles, presenting an opportunity for sustainable and compliant leaf suppliers.

    AOI directly contracts with more than 300,000 tobacco growers worldwide to provide agronomy services and encourage sustainable, compliant tobacco leaf production. Through the partnerships created by the integrated production system (IPS), growers and suppliers can effectively collaborate to produce tobacco that maximizes return to the grower, minimizes environmental impact, protects the rights of those involved in crop production and meets quality expectations, according to Kayes. “Through the partnerships created in IPS, we can find the right balance between supply and demand,” he says.

    Star Tobacco International recently examined the prices paid to farmers, which have traditionally followed a yo-yo pattern. High prices in a given season typically result in a larger crop in the following season, which in turn depresses prices and reduces the incentive for leaf production in the next season. “One of our major conclusions is that farmers are unable to live with an annual contract that guarantees off-take for that particular year only but not thereafter,” says Lambat.

    “In a majority of cases, farmers are looking for three- to five-year production and off-take contracts that allow them the financial stability to take up a mortgage, send their children to university, etc. In an industry with a retail value of $800 billion, the tobacco farmer is the most forgotten element in the chain and always on the short end of the stick,” he says.