Category: Leaf

  • Custom-Made

    Custom-Made

    Lukowa Tobacco has specialized in shisha tobacco from Poland.

    By Stefanie Rossel

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    Originally a centuries-old habit in the Middle East, smoking hookah, also known as a water pipe or shisha, has become a global trend in recent years. While still a niche product compared to combustible cigarettes, it has been growing continuously. According to a 2019 research report, smoking hookah is expected to show an annual compound growth rate of 18 percent over the next five years, reaching a market value of $1.89 billion by 2024, up from $730 million in 2019.

    The tobacco type required for use in water pipes is flue-cured Virginia (FCV) as that cultivated in the southeast of Poland. The leaf comes with a characteristic bright yellow color and a soft tissue. With a value of 0.8 percent to 1.5 percent, the variety is extremely low in nicotine. As manual harvesting prevails, FCV leaf remains largely free from damage associated with mechanical harvesting.

    FCV has a sugar content ranging from 25 percent to 30 percent. The sugar caramelizes during smoking, so it doesn’t hurt the throat, and smoking is “soft.” The sugar also works well as a carrier for molasses and flavors. Moreover, high sugar content ensures a nice puff. In contrast to other tobaccos, the leaf’s “blond” color persists if primary processing and threshing are done properly—even after it has been mixed with honey and flavors, a fact that is of particular importance to shisha smokers.

    Miroslaw Pekala

    Family-owned Lukowa Tobacco has specialized in providing high-quality shisha tobacco, selling only smaller quantities of tobacco for cigarette production. “Actually, we are quite a young company,” says Miroslaw Pekala, Lukowa Tobacco’s CEO. “We started our business in 2013 with only leaf purchasing and trading, but we quickly decided to develop our business and invest in our own factory. In 2015, we launched our primary, and from the very beginning, we started to produce and sell tobacco for shisha.”

    Located in the city of Lukowa in the Bilgorajski district, the company is situated at the heart of Poland’s tobacco country. With 5,000 hectares, the region is the main and largest tobacco growing area in Poland where in total 8,000 hectares are cultivated. Local farmers have longstanding expertise in growing the tobacco types used for water pipe smoking, and they have also established the necessary infrastructure, such as drying barns, to cater to increasing demand.

    “We are happy and lucky to have tobacco in Poland, which is excellent for the shisha industry,” Pekala points out. “As we all know, the cigarette market for factories like ours is going down, but the shisha market is developing from year to year.”

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    Here to stay

    The Polish leaf market was quite different when Lukowa Tobacco entered it. When accessing the European Union (EU) in 2004, the country was cultivating 33,000 tons of tobacco annually. As in the rest of the common market, the Polish tobacco farmers’ community has been shrinking since. Today, it produces around 22,000 tons of tobacco per year.

    By 2015, the number of Polish tobacco companies had risen to more than 300. That year, the Polish government revised existing legislation and introduced new regulations. While some of the novel rules were enacted to make the country’s legislation compliant with EU requirements, others were domestic laws seeking to rationalize its tobacco industry.

    One requirement in particular became a hurdle to many: In order obtain a tobacco trading license, leaf dealing companies have to pay an annual guarantee to the customs office depending on their purchased tobacco volumes. For every 1,000 tons of tobacco traded per year, leaf merchants must pay pln1 million ($257,000)—a significant sum in a business characterized by small margins. As a result, many smaller companies closed or relocated to neighboring countries where legislation was less restrictive. Only 15 legally authorized leaf traders remain on the Polish market, among them the big international players—and Lukowa Tobacco. “We think all new regulation is very useful for serious companies who want to run the tobacco business legally,” Pekala comments.

    The company stands out by being one of only two leaf merchants in Poland that runs its own processing line; a third one has rented a processing facility. Lukowa Tobacco processes most of the tobacco for its own purposes. Third-party services account for only 10 percent of the company’s turnover.

    With its processed shisha tobacco, the company competes on a global level. “90 percent of our volumes are sold abroad,” explains Pekala. “The tobacco world is small; clients usually know the main primary processing factories from different countries and are well orientated with their offers.”

    He adds that high-quality production is a prerequisite to remain competitive in the company’s specialized niche. “Shisha clients to whom we mainly sell are very sensitive with regard to the quality, color and stem content. We must keep high standards of production and quality control. We also put a lot of efforts into cooperation with farmers and the agronomy in order to ensure high-quality leaf produced by farmers.” 

    In the production of hookah tobacco, Poland directly competes with France and Germany, which both have similarly favorable climates for the cultivation of Virginia leaf. Pekala says that his company also uses German and French seeds. “The tobacco is basically the same from those countries. Of course, it may vary because of the impact of weather conditions during the cultivation season. For sure, the advantage [of Polish shisha tobacco] is price because our farmers get lower prices for tobacco [compared] to France or Germany. It has the main impact on the final price and competition. However, Polish tobacco is not [as] well recognized all over the world like German or French [tobacco]. We still have a lot to do with the marketing of Polish tobacco. This is the mission of our company.”

  • Pyxus reorganizes

    Pyxus reorganizes

    Pyxus International announced the next steps in its business transformation. The company will consolidate its emerging market branded businesses under a new operating model, implement a global operations efficiency program and streamline its senior management reporting structure.

    The new operating model aligns the company’s B2C and B2B e-liquid, legal cannabis, industrial hemp, and CBD businesses and brands under FIGR Brands, a wholly owned Canadian subsidiary of Pyxus. The combination of the company’s investments in Purilum, Humble Juice Co., Criticality and Twelfth State Brands into one operating model is designed to allow Pyxus to more effectively leverage the entities’ collective strengths to build a global consumer products brand business that can deliver the next generation of THC, CBD and e-liquid consumer products to legal markets around the world.

    Harvey Carroll, current president of FIGR Brands, will manage the new operating model and will report to Pieter Sikkel, Pyxus’ president and CEO.

    The global operations efficiency program is currently underway and is a comprehensive review of Pyxus’ global footprint and cost structures. This review encompasses all of Pyxus’ business units, including FIGR Brands and its leaf tobacco business, Alliance One International, with the aim to create more value for its customers and shareholders and position the company for long-term success. Pyxus management will report on progress in the implementation of the global operations efficiency effort by May 1, 2020.

    Effective immediately, the board of directors has appointed Martin R. Wade III as nonexecutive chairman of the board. Daniel A. Castle, founder of Castle Brand Group, will transition from being a member of the board of directors to serving as a consultant to Pyxus. Bryan Mazur, who has served as executive vice president of global specialty products, will be leaving the company as that position is being eliminated.

    “Pyxus continues to transform how it operates as we work to build a more streamlined organization for the future,” said Sikkel. “The new consumer products branded business model is a natural milestone in our company’s transformation journey to deliver superior value for the benefit of our stakeholders. We remain committed to achieving long-term, sustainable growth and look forward to building a stronger Pyxus as we continue to execute against our vision to transform people’s lives so that together we can grow a better world.”

  • Selling season delayed

    Selling season delayed

    The start of Zimbabwe’s 2020 tobacco marketing season will be delayed due to late rains, reports NewsDay, citing Patrick Devenish, chairman of the Tobacco Industry and Marketing Board (TIMB).

    Last year, the marketing season commenced on March 21.  Tobacco deliveries hit an all-time high of 259 million kg in 2019 but, at $2 per kg, average prices were the lowest in years.

    As of Dec. 20, farmers had planted 81,977 hectares of tobacco against 79,708 hectares planted during the same period last year, according to TIMB data. Output for this year is estimated at 225 million kg.

    Tobacco is one of the country’s top earners of foreign exchange, which is necessary for the importation of raw materials, fuel and pharmaceuticals among others.

  • Price increase approved

    Price increase approved

    The National Tobacco Administration (NTA) in the Philippines approved higher minimum buying prices for tobacco for the next two years. Tobacco floor prices will increase by PHP2 ($0.04) for all types and grades after an agreement was reached between farmers and the private sector.

    The price increase for Virginia, burley and native tobacco will go into effect immediately upon the approval of the NTA governing board. It will be applicable for the 2020 and 2021 trading years.

  • A Tough Tobacco

    A Tough Tobacco

    The market for classical oriental tobacco faces many challenges—but this is a hardy business that has survived difficult times before.

    By George Gay

    There seemed at the end of last year to be a consensus among experts in the production and marketing of classical oriental tobaccos (COTs) that demand for this type of leaf is falling and is likely to keep falling. Of course, such a reckoning includes a prediction, and predictions are generally fraught, but I think that what the experts I spoke with were saying is indisputable given that in the future there isn’t some currently inconceivable change in the perceived relationship between tobacco and health.

    At first sight, this forecast seems to provide a grim outlook for COT growers and merchants, but I think it’s too early to get out the mourning bands. The COT industry, focused on the Balkans, has faced many headwinds in the past, and it has survived—sometimes reduced in size, sometimes on a firmer, more predictable footing, but it has innovated and survived. And, from what I have been told, the challenges it faces at the moment seem likely to bring about a decline that will be manageable given that, in any case, the future will almost certainly see a supply side atrophying of tobacco growers and tobacco communities as they turn to other, more modern opportunities and activities.

    The ‘threat’ of vaping

    Currently, the threat to COT demand comes, mainly and not surprisingly, from the fall in consumption of combustible cigarettes that use COT in their blends, a decline that has a number of causes, including greater health awareness among consumers, increasing retail prices caused largely by tax rises and the availability of alternative, less risky tobacco and nicotine products.

    But at this point, the risk posed to the industry becomes almost impossible to assess because of the complexities thrown up by the characteristics of particular markets. For instance, the biggest threat to COT would arise if vaping became acceptable to health advocates and, therefore, governments around the world and to smokers of all stripes. But this is highly unlikely to happen in short order, and, moreover, in certain markets, a switch to vaping would have little effect on demand for COT. You have only to look at the U.K. market to realize that this is true. Vaping is generally supported by the government there and, partly as a consequence of this support, it has had considerable success in switching smokers from combustible cigarettes to electronic cigarettes. But since the sale in the U.K.—a mainly Virginia blend market—of combustible cigarettes that use COT is low, the effect on COT demand has probably been so small as to be unmeasurable.

    If you then turn your attention to the U.S., however, where sales of combustible cigarettes containing COT are high, a major, sustained switch to vaping would have a significant effect on COT demand. But in the U.S., health agencies have consistently delivered inconsistent messages about vaping with the result that the switch to vaping has almost certainly been restrained. In fact, this year has seen vaping take at least a couple steps back in the U.S. as misleading information about the causes of acute lung disease among people using vapor devices has been circulated by officialdom. At the time of writing in the middle of December, it seemed that the rate of switching back from vaping to smoking was falling, but much damage has been done to the vapor industry, and it is likely that the COT industry will have been one beneficiary of this. The likelihood is that this benefit will be short lived, but there is no knowing whether the skittish health agencies in the U.S. might latch on to future vaping scares that will reinvigorate demand for combustible cigarettes.

    It is also possible that the imposition of vapor product taxes will slow the switch to vaping in the U.S. and other countries.

    Around the world, the picture is mixed, with some countries banning or restricting vaping while others support it or at least tolerate it. But the only way to judge the impact of such policies on the consumption of COT is to know whether the market in question is a Virginia blend or an American blend market. I take it that the ban on vaping in India, a largely Virginia blend market, will have a minimal effect on the consumption of COT, but a ban on vaping in the Philippines, a largely American blend market, will help maintain demand for COT and even, in the short term, boost it slightly.

    Another alternative to combustible cigarettes, the heat-not-burn (HnB) cigarette, does not pose the potential long-term existential risk to COT that is posed by e-cigarettes because, as I understand it, COT is a useful ingredient in HnB products—at least in their current iterations. But given the small amount of tobacco used in HnB products, any switch from American blend combustible cigarettes to HnB poses a risk.

    This risk level must have been raised when the U.S. Food and Drug Administration issued one of its rare marketing orders in favor of Philip Morris International’s (PMI) HnB product IQOS. Although it is still to be seen how U.S. consumers will take to this new-to-them product, it must represent one of the issues raising anxiety levels within the COT industry. And the industry must already have been concerned since all the multinational tobacco manufacturers now offer HnB products and especially since PMI has been aggressive in making the point that it wants people to quit combustible cigarettes or, where they are unable to do so, switch to its HnB products. 

    The threat of taxes

    Combustible cigarette tax increases have always posed a threat to consumption that is more acute in respect of the generally more expensive combustible cigarettes that contain higher levels of relatively expensive COT, especially the higher grades of COT. But the industry has tried to ameliorate this situation by modernizing what were highly traditional farming and processing systems and thereby reducing costs. There are limits to what can be done in a short space of time, however. Trials have to be conducted if such changes are to be introduced because it is presumably important to ensure that the special characteristics of COT aren’t destroyed or drastically reduced by whatever changes are made.

    One widely ignored consequence of tax increases is the boost they give to the illegal trade in illicit combustible cigarettes, and one of the experts I spoke with said that this trade was “growing substantially,” mainly in Africa, the Middle East and the Far East in countries where borders were not well controlled.

    It is often said that such illicit cigarettes do not contain the finest ingredients, one of which is COT, so any increase in sales of illicit cigarettes on a world market in decline is likely to negatively affect demand for COT, though this effect is likely to not be as pronounced as it might have been given that the regions mentioned would have markets with substantial, perhaps in some cases majority, sales of Virginia blend cigarettes.

    The question of taxes is further complicated by World Health Organization policies, which on the one hand encourage tax increases on combustible cigarettes, but on the other attempt to “eliminate” the illegal tobacco trade through the employment of track-and-trace systems and undermine the switch by consumers from smoking to vaping.

    Geographic spread

    Another issue that arises in respect of any reduction in demand for COT concerns where the consequent fall in production will occur, assuming that the drop in demand is so big that it cannot be accommodated by the normal season to season volume and quality ups and downs that affect any agricultural product—meaning that contracted volumes have to be systematically reduced.

    It is, of course, impossible to say whether any production cuts that might have to be made would be shared equally across all producing countries, fall more heavily on some countries than on others or affect some varieties more than others. However, looked at from the other direction, currently, the industry in North Macedonia appears to be the most stable production wise, partly because of the popularity among manufacturers of the Prilep variety that it grows but also because growers there receive, on top of the commercial prices paid for their leaf, national subsidies described by one expert as “considerable.”

    Production levels in Turkey tend to be less stable than those in North Macedonia, but Turkey has the advantage of having a relatively big crop made up of a number of sought-after varieties, including the biggest COT crop produced anywhere, Izmir, and taking in the Izmir East variety, which, if I’m not mistaken, might be better described as a semi-oriental tobacco, though one whose price and characteristics make it attractive to some manufacturers.

    Turkey, at the moment, has an advantage because the lira exchange rates against the dollar and euro are helping to make its production competitive. And it has a potential advantage in a proposed law that is apparently being worked on by the Ministry of Agriculture and that is due to be announced soon. The new law would oblige Turkey’s tobacco manufacturers—British American Tobacco, Imperial, Japan Tobacco International, KT&G and PMI—to reach within three to four years a 30 percent inclusion rate of locally produced tobacco within their local market cigarettes. Assuming such inclusion rates are currently below that level, this move would have a positive effect on Turkey’s tobacco industry, which includes COT, flue-cured Virginia and sun-cured Virginia.

    Meanwhile, production levels in Greece tend to go up and down while production levels in Bulgaria seem to be on a generally downward trajectory.

    The 2019 crop of COT was grown under good weather conditions and did not suffer any significant diseases or losses. As a result, the volume was close to the contracted quantities, and qualities are thought to be above average. The one exception seems to have been Turkey’s Samsun crop, which suffered untimely rains and is thought to be of below average quality.

    Overall, however, the 2019 crop of COT is bigger and of better quality than that of 2018, which was badly affected by untimely heavy rain and which one expert described as “disastrous.” For this reason, grade yields were low in respect of 2018 crop tobaccos, which meant reduced profitability for merchants, who will be hoping for, and should be rewarded with, better things from the 2019 crop. Merchants will be hoping too that since the 2019 crop is close to contracted volumes, there will be no or little leftover stock when marketing is completed. In fact, one expert mentioned that it would be an “unpleasant surprise” if significant amounts of 2019 crop COT remained unsold.

    Nevertheless, according to one estimate, the 2019 crop of COT (including Izmir East tobacco) produced in Turkey, North Macedonia, Greece and Bulgaria stands at 117,000 tons, and three years ago, back-of-the-envelope figures had it that a stable COT crop was about 100,000 tons. Crops of 120,000 tons were said to threaten a buildup of stocks while crops below 100,000 tons were reckoned to threaten scarcity.

    Broken down, the 2019 estimate had it that Turkey had produced about 70,000 tons made up of 50,000 tons of Izmir, 9,000 tons of Izmir East, 5,000 tons of Samsun, 5,000 tons of Basma and 1,000 tons of Prilep. North Macedonia is estimated to have produced a total of 26,000 tons made up entirely of Prilep while Greece is estimated to have grown 16,000 tons made up of 11,000 tons of Basma and 5,000 tons of Katerini, and Bulgaria is estimated to have grown about 5,400 tons comprising 4,600 tons of Krumovgrad, 600 tons of Katerini and 200 tons of Basma.

    From the supply side, production of COT seems assured at the levels now in demand. It would be wrong, as always, to describe growers as happy because, in their eyes at least, input costs will usually be too high, leaf prices too low and labor issues too difficult. But then again, in Turkey, growers are said to be receiving cash advances worth up to 50 percent of the value of their contracted volumes—in essence, interest-free loans at a time when inflation is above 20 percent, loans that can also be used to support the production of other crops. Certainly, there was no suggestion that growers in any of the producing countries were about to down tools.

     

    The author would like to thank the following, listed in alphabetical order, for their help in preparing this story: Nikos Allamanis, president of the board of directors of the Hellenic Association of Tobacco Processing and Trading Industries; Frederick De Cramer, coordinator of Sunel; Dora Gleoudis, managing director of Nicos Gleoudis Kavex; and Nikos Tzoumas, managing director of Missirian and president of the Hellenic Inter-professional Organization.

     

    Picture of George Gay

    George Gay

    George Gay is Tobacco Reporter’s European editor, but his territory spans the globe.

    Based in London, George has covered the tobacco industry since 1982, initially for a U.K.-based publication and since 2004 for Tobacco Reporter.

    George’s understanding of industry issues, combined with his keen sense of observation and dry wit, have earned him a loyal following among Tobacco Reporter’s readers.

  • JV in Balkans

    JV in Balkans

    Sunel and Oz-Ege Tutun San. Tic. have created a joint venture to operate in Albania and Macedonia.

    Bacco Albania has been operating since 2019. Bacco Macedonia will sign grower contracts for the 2020 crop.

  • Reflecting on mixed season

    Reflecting on mixed season

    As 2019 ends, the Zimbabwean tobacco industry looks back on a year of mixed fortunes, reports The Herald.

    The sector produced a record 259 million kg of leaf during the season, generating US$529 million in export revenues.

    But farmers struggled with payments, power cuts and fuel shortages, among other challenges.

    The 2019 tobacco crop also suffered from late rains and prolonged dry spells, especially when the crop was almost ready for reaping.

    During the first days of the season some farmers withdrew their bales in protest of the low prices on offer.

    As of Dec. 19., Tobacco Industry & Marketing Board (TIMB) statistics showed a decline of 16 percent in farmer registrations for the 2019-2020 season.

    TIMB said the decline in figures was transitory and more farmers would likely register as they plant their crops in the fields.

  • Leaf Exporters Welcome Trade Deal

    Leaf Exporters Welcome Trade Deal

    U.S. tobacco exporters have welcomed the announcement of the recent trade agreement reached between the United States and China.

    As part of the deal, China has reportedly agreed to buy more from the U.S. agricultural, manufacturing, energy and services sectors.

    In the year preceding the U.S.-China trade dispute, the U.S. exported $162 million worth of tobacco to China, according to Pyxus International. Last year, that number decreased to only $4 million.

    “The agreement is a welcome first step to reopening China’s vast consumer market to U.S. agricultural products including tobacco,” Pyxus wrote in a statement.

    “While this compromise is only one piece of a much needed comprehensive trade agreement and additional steps need to take place to restart leaf exports, it is an encouraging move in the right direction, helping to foster enhanced trade and promote greater opportunities for success in the global economy.”

  • Trade deal welcomed

    Trade deal welcomed

    U.S. tobacco exporters have welcomed the announcement of the recent trade agreement reached between the United States and China.

    As part of the deal, China has reportedly agreed to buy more from the U.S. agricultural, manufacturing, energy and services sectors.

    In the year preceding the U.S.-China trade dispute, the U.S. exported $162 million worth of tobacco to China, according to Pyxus International. Last year, that number decreased to only $4 million.

    “The agreement is a welcome first step to reopening China’s vast consumer market to U.S. agricultural products including tobacco,” Pyxus wrote in a statement.

    “While this compromise is only one piece of a much needed comprehensive trade agreement and additional steps need to take place to restart leaf exports, it is an encouraging move in the right direction, helping to foster enhanced trade and promote greater opportunities for success in the global economy.”

  • Processing at Customer

    Processing at Customer

    Pyxus International affiliate Alliance One Tobacco Argentina (AOTA) will relocate its processing operations from its El Carril facility in the Salta province and begin processing at Philip Morris International’s (PMI) Argentine facility, effective for the 2020 crop.

    In addition, AOTA will supply PMI with flue-cured Virginia and burley tobacco.

    “AOI’s expanded relationship with Philip Morris International and its local Argentine affiliate reflects the company’s ongoing commitment to improve market share within the tobacco industry and is an example of how Pyxus is continuing to execute against its One Tomorrow transformation strategy,” said Pieter Sikkel, president, CEO and chairman of Pyxus International.

    “Across our business, we continually evaluate our operations and the global trade environment to ensure we are best positioned to sustain long-term growth. The restructuring of AOI’s Argentine operations will help to improve overall efficiency and strengthen price competitiveness.”

    As part of the restructuring, AOTA expects a workforce reduction. The company will be offering affected employees training courses in various trade industries and entrepreneurship.

    AOTA’s Salta buying station in El Carril will remain operational, as will the company’s packed products warehouses. AOTA will continue to contract with growers throughout the tobacco-growing provinces.