Category: Technology

  • A handy tool

    A handy tool

    Originally developed to reduce cost, reconstituted tobacco helps tobacco companies custom-design their blends, including for novel nicotine products.

    By George Gay

    recon-smallAs is my custom, I would like to start off by writing about something of which I know very little: in this case tea. Although I’m English, I’ve never drunk tea, but I have spent years surrounded by people who are steeped in it, and I have noticed that whereas some years ago the people of my acquaintance who drank tea mostly brewed it from leaves, now they mainly use teabags. At first, people tended to look down their noses at teabags because they didn’t contain ‘real tea’, and I often heard people say that teabags contained only tea-dust swept up from the factory floor. I have no idea whether or not this was true, but it is obvious that people came to see the advantages offered by such a product, not least its convenience. It was a product that had been engineered for its time; or perhaps it was a piece of product engineering that allowed cultural shifts that people were ready to embrace.

    Tea can be compared with tobacco in this regard. Once upon a time, tobacco waste was waste; but 40 or so years ago it was found that this “waste” could be swept up and made into reconstituted tobacco, which could be included as a proportion of a tobacco blend. As with tea, at first, reconstituted tobacco was seen very much as the poor relation of the blend, but manufacturers came to realize that this tobacco offered advantages, especially in regard to blend stabilization and, of course, costs.

    Across the world, the products that we use are becoming more engineered, and, wherever possible, waste is being eliminated, if not for its own sake, at least in the name of cost savings. Reconstituted tobacco virtually eliminates tobacco waste, and its engineering is becoming ever-more sophisticated—even to the point where the possibility of customized tobacco, and therefore customized tobacco products, is a reality. Reconstituted tobacco might not be the future, as some might imagine it to be, but it has to be a significant player in the future.

    Designer tobacco

    Most people working within the tobacco industry are probably aware of this direction of travel, but what some probably don’t appreciate is just how far this tobacco engineering can go in helping manufacturers develop their products.

    Perhaps the ultimate engineering of a tobacco product to date is to be seen in heat-not-burn vapor devices, which, by including tobacco, have been engineered so as to nudge up close to traditional combustible cigarettes in relation to their taste profiles, but, in not burning that tobacco, have been designed so as to open up a gap in relation to the level of risk that they pose to the consumer.

    Reconstituted tobacco, I am told, is a necessary component of heat-not-burn products, because the tobacco they contain has to be closely designed. This, apparently, is not possible to achieve with leaf tobacco even if a manufacturer were willing to use genetically modified leaf, but reconstituted tobacco can deliver, for instance, a single American-blend sheet that includes specified levels of flue-cured, Burley and oriental tobaccos, and that delivers a specified level of nicotine.

    Looking at this issue from another direction, Iqbal Lambat, the CEO of Star Tobacco International, said it was clear that the use of reconstituted tobacco in novel nicotine products (NNPs), such as heat-not-burn devices, was logical because it was significantly cheaper than most cheap tobaccos on offer.

    But he wasn’t getting over-excited about this development. Reconstituted tobacco’s growth in this category, he said, would be directly proportional to the success of the category, and since most market studies at this stage pointed to a market share for NNPs of 3-5 percent of global consumption by 2030 at the earliest, it was not currently seen as a game changer for reconstituted-tobacco utilization growth.

    Asked about the current and future utilization of reconstituted tobacco in all tobacco products, Lambat estimated that demand was currently at the level of about 350,000 tons a year, a figure that he believed would continue to rise given that increasing legislation would favor the development of more low-tar and nicotine products.

    Other uses

    Some people are slightly less optimistic in this regard. They point to the fact that the worldwide cigarette market is slowly declining and that while it might be the case that reconstituted tobacco will take a larger share of the filler component of cigarettes in the future, that increase will offset rather than compensate for the decline in cigarette sales.

    Most reconstituted tobacco is used as a filler in cigarettes, but this is by no means the only use. It is used also as a cigar filler, binder, wrapper and tipping paper. And generally speaking, the demand for reconstituted cigar tobacco is more stable than that for cigarette filler, though that demand has taken a severe hit in recent times and is about to suffer another. The first hit came with the advent of the EU’s revised Tobacco Products Directive, which brought in a minimum weight for cigars that basically wiped out overnight the reconstituted tobacco wrapper business in Europe. From that point, all of the small, reconstituted-tobacco cigars became liable to be taxed as cigarettes, something that took away their main selling point—price.

    The second hit to the cigar business is being delivered through the U.S. Food and Drug Administration’s so-called deeming regulations that require cigar manufacturers to undertake a burdensome and expensive approval process in respect of new products, and that are likely to put a brake on product development.

    But none of this means that the reconstituted tobacco cigar business is slowing down. Far from it. In recent years the speed of manufacture of cigars has reached the low end of cigarette manufacturing speeds, and the reconstituted tobacco used in these processes has had to be developed to meet the challenges of these new manufacturing capacities. With the increased speeds, the mechanical strength of the reconstituted tobacco used for manufacturing cigars has had to be increased so that it can be used on machines capable of making up to 4,000 pieces a minute.

    Something for everybody

    But perhaps the real opportunities will arise because of the move to more-customized tobacco products and the ability of reconstituted tobacco to deliver such customization. The demand for increasingly customized products is one that cuts across most types of products, from cars to computers and from bicycles to sandwiches, and so whereas previously a reconstituted-tobacco company might have had one product that fitted all demands, now it has to have many different products to meet the specific needs of individual customers. Customers now want reconstituted products in different sizes with different mechanical properties. Some want these sheets to glue more quickly than run-of-the-mill products, and some want them to be water resistant. And customers now look for different flavors and different colors. In all, there are something like 100 different characteristics that can be specified.

    Interestingly, this offer of customization arises at a time when the exact opposite seems to be happening, when brands are being merged; so perhaps the smoker of the future will have more choice than smokers do now. Regulations allowing, manufacturers will have the opportunity of offering cigarettes with specific characteristics to do with deliveries, tastes and smoke profiles.

    And even more interesting, perhaps, is the fact that it is possible to incorporate all of the tobaccos needed for a blend into one reconstituted sheet; so, in theory, eventually all tobacco companies could get rid of their blending departments. In fact, the thing that is holding up such a development is perhaps not to do with reconstituted-tobacco technology, but with the fact that tobacco companies are currently focused on meeting other challenges, such as those concerning legislative changes.

    Manufacturing technologies

    There are a number of different methods for producing reconstituted tobacco from, for instance, stems, scraps, dust and fines, individually or in combination. But as Lambat said, the most common reconstituted tobacco is made using the paper process, which originated in the 1970s with Kimberly Clark USA technology. At that time, reconstituted tobacco was purely a cost-saving technology for using up fines and tobacco waste, he said. But over time, reconstituted tobacco had become a core ingredient in blends and been manufactured as a distinctive type or grade.

    Various technologies had been developed during the past 10 to 15 years, notably “slurry technology,” which used a vegetable binder, and “nano fiber technology,” which was a much-improved form of the paper process, delivering reconstituted tobacco with high filling power, high aroma, good burning qualities and taste enhancement. Star offered from Brazil reconstituted tobacco produced using the nano fiber technique, and reconstituted tobacco from China made using the paper-making technique.

    Whatever the technique, reconstituted tobacco can offer much. It is a stable product that suffers less from crop variation than does leaf, which is an advantage when the aim is to produce a product with the same taste year after year. It offers manufacturers financial advantages, and control advantages, such as in respect of nicotine and tar levels. It offers advantages when it comes to designing new products or modifying existing ones.

    But the main application for reconstituted tobacco, Lambat said, was to develop tobacco blends with reduced tar and nicotine deliveries, and to help smooth and round-up the smoke taste in combustion products such as cigarettes and cigars. And because reconstituted tobacco had a higher filling power than did leaf tobacco, cigarettes made from blends with reconstituted tobacco required up to 10 percent lower tobacco usage. This, he said, went center stage towards cost reduction.

    The cost/price argument is compelling. Lambat said that some customers were willing to pay $8-10 for top Zimbabwe flue-cured tobacco grades; so the question arose as to what they would be willing to pay for Zimbabwe reconstituted tobacco that had a similar color line but slightly reduced chemistry. The same question arose in the case of, say, Malawi Burley and Turkey’s Izmir oriental. Izmir leaf, he said, sold for in excess of $10 per kg, but the cost of Izmir scraps and stems would allow reconstituted Izmir to be offered for $4 per kg, which would represent a substantial discount for the buyer while still generating a healthy margin for the reconstituted tobacco manufacturer.

    Star, in fact, offers reconstituted oriental tobacco. And it has developed a reconstituted kretek tobacco, which, Lambat said, was being tested by some of the leading Indonesian cigarette manufacturers, “with initial reviews pointing to a successful breakthrough.”

    Still with customized products, IOTO International offers reconstituted tobacco out of its Brazil and U.S. (IOTO USA) plants using its patented TREX process to produce a range of reconstituted products, including US blends and single varieties, such as Burley and oriental.

    Marcel Astolphe, the general manager of IOTO International, said the TREX process could use all kinds of tobacco by-products, supplied by its customers or sourced by IOTO, to generate reconstituted tobacco as bobbins, square pieces, shredded sheet or cut-filler.

    The company has sold machinery and licensed the TREX process to clients in the U.S. and Russia. It is involved also in a joint venture with Alliance one in Purilum, which is specialized in the development of e-liquids and e-liquid flavors.

  • Rethinking rebuilts

    Rethinking rebuilts

    Suppliers of equipment rebuilding services have found different strategies to cope with the challenges of a changing tobacco industry.

    By Stefanie Rossel

    As the tobacco industry finds itself in a period of transition amid globally shrinking cigarette sales volumes and increasing product regulation, the market for reconditioned tobacco making and packing equipment is also altering.

    Breathing new life into older machinery has always been considered to be a win-win situation for customers as well as for equipment providers: Tobacco companies benefited from having their reliable workhorses revamped at manageable costs instead of acquiring significantly more expensive new equipment, while rebuilding and overhauling services were a viable business for original equipment manufacturers (OEMs) and non-OEMs alike. But to what extent is this still the case? The suppliers of refurbished tobacco equipment Tobacco Reporter spoke with provided largely differing views.

    Christian Wiethuechter image
    Christian Wiethuechter

    Christian Wiethuechter, managing director of Hauni Richmond, the U.S. subsidiary of German tobacco equipment manufacturer Hauni, says his company recently had to expand its portfolio in the rebuilding sector. “Based on the close cooperation with our global customers, we have experienced that it is not the OEM’s [need] but the client’s need that determines the products and services we offer,” he says. “Customer demands have driven us to expand our offerings for our large installed machine base. Today we can provide tailor-made maintenance programs on site, different levels of machine modernization and partial overhaul, as well as full rebuild ‘as new’—we let our customers decide what exactly fits best their specific demands.”

    Wiethuechter says the business remains generally stable and is driven by the existing machines portfolio with a trend toward electrical solutions. “As we jointly develop customized solutions with our customers to optimize the installed machine base, we can see an opportunity for a positive development in this sector of our business in the years to come, independently of the cigarette volume trend.”

    Rik Kamps image
    Rik Kamps

    Other players are less upbeat. “It depends how you define ‘rebuilding,’” says Rik Kamps, sales manager of make pack services at ITM in the Netherlands. “If we talk about a complete rebuild ‘as new,’ then, yes, this is less attractive. Nowadays all kind of manufacturers are interested in machine lifetime extension, meaning partial rebuilds. Our customers are more and more looking for cost-effective solutions. Fully rebuilt machinery does not always meet that requirement. We believe that many machines are so well-built that a full mechanical rebuild isn’t always the financially right solution.”

    He continues: “ITM has a long track record in rebuilding machinery, and therefore we know exactly which areas needs to be improved—and to what extent—to get the best value for money. Our goal is to refurbish or rebuild machines in a way that they are easily serviceable, with the highest possible overall equipment effectiveness and the best possible return on investment. We believe this is also what our customers are looking for.”

    Adriano Fanzellu image
    Adriano Fanzellu

    Adriano Fanzellu, regional sales manager at Molins Tobacco Machinery, observes that, in the era of computer-integrated manufacturing and the internet, the strongest argument for rebuilds is about to lose its persuasive power: “As new inverter-driven systems on new machinery replace expensive complex mechanical gearboxes, the cost difference between rebuilding and new equipment becomes greatly reduced, and customers are now more than ever looking at new equipment rather than full rebuilds, with buyback of old equipment adding an additional option.”

    Following contracting global cigarette sales, however, he says that customers are looking for more cost-effective methods of extending their machinery lifespan. “We see an increase in on-site machine overhauls.”

    Molins still offers a full rebuild service, which is greatly dependent on the machinery requirement and customer location. “The majority of rebuilding is done at our Brazilian location, but we have and can also offer this service at our location in Pilsen dependent on the actual requirement and equipment type.” At its Brazilian subsidiary, the company focuses on rebuilding tobacco processing equipment, which it sells to the Latin American and Asian markets, where Molins has identified the greatest demand for such services.

    Quick solutions

    The business of machinery rebuilding has declined measurably in recent years, according to Norbert Schulz-Nemak, sales manager at German tobacco machinery supplier TMQS, which focuses mainly on secondary making equipment. “The ‘classic’ rebuild, where machines are fully overhauled at the supplier’s premises or an overhauling center and then sent back to the customer, is not asked for that much anymore as far as we are concerned,” he says. “As far as we can tell, this has two main reasons: The time for which the machine is out of production is too long with current production pressure for most factories, and/or the price does not fit in compared to alternatives.” Schulz-Nemak says that, in his company’s field of business, the untapped potential for rebuilding is somewhat limited. “I cannot foresee what it might become like in the midterm, but given the way that machines are heavily used for production at the moment, chances are that something—i.e., some rebuilding—needs to happen to some of them once time and production schedules allow,” he says.

    His company, too, offers different grades of makeovers. Apart from a full mechanical and electrical rebuild, the TMQS portfolio comprises efficiency kits. These are tailor-made packages of parts, subassemblies and services that guarantee 85 percent production efficiency, according to Schulz-Nemak. In addition, the company provides e-kits to replace obsolete electronics. In contrast to a full rebuild, the packages can be installed on site after a thorough inspection, thus saving time.

    As far as profitability for equipment manufacturers to breathe new life into older machinery is concerned, machinery supplier Aiger, which has its headquarters in Switzerland, finds itself at the other, not so optimistic end of the scale.

    Aiger Group has mostly withdrawn from the tobacco machinery refurbishing business. Today, only 5 percent of Aiger’s turnover comes from this activity. Instead, the company concentrates on the development of new machinery. “The tobacco industry and machinery builders should focus on innovation and new product development to battle the ever-increasing pressure from governments and regulators,” says Yanko Yanchev, Aiger’s business development director. “We need to change the game on advertising, harm and health risks, etc., and this will happen only through radical innovation in the whole industry. Therefore, I see no future for the rebuilding of current technologies.”

    Finding the right niche

    Other suppliers, by contrast, have found niches where their rebuilding services are in high demand. For Ascent Techno Management Services (ATMS) of India, which traditionally deals with smaller independent cigarette manufacturers, it is partly a geographic niche. ATMS founder and owner Harsh Rai sees potential in Africa, Southeast Asia, parts of Latin America and the Middle East.

    Nevertheless, says Rai, the sector is no longer as it used to be. One factor is Asian equipment manufacturers offering brand-new, fully compliant and up-to-date low- and mid-speed cigarette making machinery at a price that is only slightly higher than the cost of a rebuild. “The competition from Asian equipment manufacturers has eaten into [the sales of] the old rebuilding companies,” Rai says. At the same time, the slowing growth of cigarette sales had reduced demand for machinery. “It’s a double pincer,” says Rai.

    His observations are in line with those of Fanzellu, who has seen rebuilders of Molins machines disappearing, leaving customers with rebuilt machines with “special part numbers” and no spares support. Such customers are now approaching Molins to bring their machines back to OEM standard, complete with documentation.

    While the market for reconditioned machinery has become difficult with regard to standard formats and products, Reto Iten, of HSI Tobacco Service & Spare Parts, has found the rebuilding of “as new” machinery, with state-of-the-art technology and electronics, for special or lower-quantity products to be a promising niche.

    HSI concentrates on refurbishing maker groups for cigarillos and special formats. It also offers tailor-made machines for special packaging projects. Rebuilds account for 80 percent of HSI’s business. Iten’s customers are small- to medium-sized factories all over the world. “Lower-volume manufacturers, special products [companies] and contract manufacturers are often going to have the machines rebuilt rather than [buying them] new,” says Iten. “For their product range, a high-speed machine does simply not make sense and is too expensive.”

    Declining markets also mean that cigarette factories are looking for cost savings. “So they invest in efficiency, keep their present machines and may even upgrade them—and some go for fancy new packs,” says Iten.

    HSI has also benefited from new regulations, such as the European Union’s revised Tobacco Products Directive, which entered into force May 20 and has required some packaging format revisions. And of course, all tobacco companies are interested in better-running equipment.

    Opportunities through relocation

    One of the main trends in machinery rebuilding, suppliers agree, is obsolescence controls. “Electrical upgrades are the No. 1 requirement,” confirms Fanzellu. “We have an extensive range of upgrade kits, which customers select mainly to achieve high production efficiencies.”

    Kamps observes that the still-operational but obsolescent systems are gradually becoming more difficult and expensive to service, while the risk for downtime increases. “Obsolete controls will sooner or later be a showstopper,” he predicts.

    Meanwhile, the long-standing quest for cost reductions and efficiency increases continues. In recent years, the leading cigarette manufactures have undertaken actions to optimize their manufacturing footprints. To remain competitive in a declining market, they have been closing factories and consolidating production.

    As a consequence of these moves, a considerable amount of relatively new equipment has been set free. Many such machines have been reinstalled at other manufacturing sites. While this strategy more or less stifles investment in new machinery, it also means demand for services to dismantle, move and reassemble equipment. For tobacco equipment suppliers, these processes have opened up new business opportunities.

    “Relocations have definitely increased, and here again we have the capacity, know-how and experience to offer services—from pure relocation plus customer-specific solutions for maintenance, partial overhaul, obsolescence kits and format changes, to tailor-made solutions fitting to customer needs,” explains Andreas Panz, executive vice president of rebuild at Hauni.

    Benefiting from its broad knowledge about makers, packers and buffer systems, ITM has done several relocation projects, according to Kamps. “This allows the customer to work with a single service supplier for complete make-pack lines.”

    Yanchev says that while the relocation projects Aiger has worked on have not significantly increased the firm’s business, they presented an opportunity to reconnect with old customers. “It has also opened some new doors for us,” he says. “Moving to Eastern Europe has made our support easier as we are strategically located in the region, and I believe it has allowed us to provide even better service and ease of operation for our customers.”

     

  • Blending nature and technology

    Blending nature and technology

    With Ploom Tech, Japan Tobacco is ready to face increasing competition in the heated-tobacco products category.

    By Stefanie Rossel

    According to JTI, Ploom Tech combines the best attributes of e-cigarettes and traditional tobacco.
    According to JTI, Ploom Tech combines the best attributes of e-cigarettes and traditional tobacco.

    Much has been said about Big Tobacco’s late entry into the vapor segment, that once-little, revolutionary grass-roots movement, but it can’t be denied that the traditional cigarette industry’s financial muscle has also sparked innovation in the sector.

    Four years after U.S.-based Lorillard, now part of Reynolds American Inc., became the first tobacco manufacturer to acquire an e-cigarette company, consumers have access to a vast and growing range of alternatives to combustible cigarettes. Not only are these products believed to be less hazardous, but they also cater to consumers’ diverse tastes.

    Among the reduced-risk products (RRP), the heated-tobacco category in particular has seen many new developments recently and appears to promise commercial success. While heated-tobacco products, as studies suggest, present lower health risks than do combustible smokes, they deliver a flavor similar to that of conventional cigarettes and therefore have the potential to appeal to smokers who remain unimpressed by e-cigarettes. Despite all their innovations, vapor companies have found it challenging to convincingly mimic tobacco flavor in e-liquid.

    Japan Tobacco Group (JT) was the last of the big international cigarette manufacturers to enter the e-cigarette category through acquisition—but it has caught up quickly. In short succession, the company purchased U.K-based Zandera, maker of the popular E-Lites brand, and Logic Technology Development in the U.S. The deals provided JT with a global footprint in the e-cigarette market. The takeover of Logic made it the No. 3 U.S. vapor company overnight.

    Complementing these acquisitions, JT in February 2015 purchased the Ploom trademark, including the modelTwo vaporizer and pods product line, from the U.S. startup company Ploom Inc. The Ploom products had been on sale in JT’s domestic market, Japan, since 2013.

    Since then, JT has been investing to extend its product pipeline. The effort is being led by JT’s international division, Japan Tobacco International (JTI), which, when it comes to emerging products, is also responsible for the Japanese market.

    January 2016 saw the launch of Ploom Tech, a hybrid system that, JTI claims, merges the best of e-cigarettes and tobacco. Containing both tobacco and a non-nicotine e-liquid, the device comprises a battery and cartridge, into which a tailor-made tobacco capsule filled with granulated tobacco is placed. Vapor is generated from the liquid in the cartridge and passes through the tobacco capsule, thus creating a clear tobacco taste without ash or smoke. Unlike the original Ploom, the Ploom Tech can be used instantly; it is activated merely by inhaling. JT says that due to its light weight and compact stick shape, the device is easy to hold and carry.

    In for competition

    Ploom Tech was launched in March in nearly 900 stores in Fukuoka, Japan, as well as in online shops nationwide.
    Ploom Tech was launched in March in nearly 900 stores in Fukuoka, Japan, as well as in online shops nationwide.

    Ploom Tech was launched in March in nearly 900 stores in Fukuoka, Japan, as well as in online shops nationwide. Known for its novelty-seeking consumers, Japan was a logical choice to test the revolutionary product. Ploom TECH will be competing with Philip Morris International’s (PMI) iQOS, which has been available nationwide since April. Both companies have tied their new products to their best-selling cigarette trademarks: Ploom Tech is available with three varieties of tobacco capsules under the Mevius brand name, while iQOS is sold with Marlboro-branded “HeatSticks.”

    While it is still early days, initial sales of Ploom Tech have exceeded expectations, according to Xavier Lubino, JTI’s emerging products business vice president. “Demand continues to remain high,” he says. “Our competitors launched their product a few months prior to us, therefore like-for-like comparisons would be challenging, but our results are very encouraging.”

    Price may play a role: While the iQOS device retails at ¥9,980 ($93.39), the Ploom Tech is priced at ¥4,000, according to a Reuters report; a pack of 20 HeatSticks and a pack of five Ploom Tech capsules are available at ¥460 each.

    Without giving a specific time frame, Lubino says that JTI plans to roll out Ploom Tech globally. “Based on our findings and positive outcome in Fukuoka, we are obviously extremely excited about the prospects for expanding the availability of Ploom Tech,” he says. “Globally, we see great potential for the device and [we] envisage entering several markets.”

    Initial demand for Ploom Tech has exceeded JTI’s expectations
    Initial demand for Ploom Tech has exceeded JTI’s expectations

    He declines to comment, however, on whether JTI intends to submit a modified-risk tobacco products application to the U.S. Food and Drug Administration for Ploom Tech, as PMI intends to do for iQOS toward the end of the year. “It is too early to say, as we are currently in the process of collecting additional scientific data on the device,” Lubino explains. “Once this data is in and has been reviewed, we will determine our next steps.”

    What can and cannot be claimed about the product will play a decisive role in the marketing of Ploom Tech. “Clearly, recent regulations in the EU and the U.S. have had an impact on the heated-tobacco category,” says Lubino. “However, we put in place a strong strategy in anticipation of increased regulations. For us, Ploom Tech redefines the enjoyment of tobacco by blending nature and technology to give consumers an entirely new experience, rather than just a smoking alternative. We believe early adopters will see Ploom Tech as groundbreaking and share this experience with others. The smoking experience is evolving daily, and the best way to keep up is by consistently developing new products and technologies. For example, Ploom Tech removes the smell of smoke but not the flavor of tobacco, and consumers will appreciate such innovations.”

    Competition in the heated-tobacco products category is likely to, well, heat up. With their innovative technologies, tobacco companies appear to be inching toward what analysts have long described as the industry’s “holy grail”—a commercially viable yet “safe” cigarette.

    The new devices are said to have the potential to change “the trajectory of smoking” and replace a significant part of combustible cigarette sales in the midterm. In addition to iQOS and Ploom Tech, there is also Glo iFuse, a tobacco-heating device developed by British American Tobacco, which is currently being test-marketed in Romania.

    As manufacturers of reduced-risk products increasingly compete for market share, there certainly is no harm for consumers in having a larger choice of alternatives to combustible cigarettes.

     

  • Bending over backward

    Bending over backward

    For today’s machinery suppliers, flexibility is key, both in terms of technology and operations.

    By Stefanie Rossel

    As the tobacco industry finds itself at a crossroads, selling make-pack machinery has become a challenge. By closing manufacturing facilities and consolidating production, multinational cigarette companies have begun to adapt their operations to the shrinking demand for combustible cigarettes and increasing regulatory restrictions.

    Following the shutdown of Imperial Brands’ Nottingham site this month, no more cigarettes will be produced in the United Kingdom, for example. As a consequence of such closures, a significant amount of comparatively new equipment has been freed for use in the remaining factories, eliminating the need to invest in new equipment.

    Paul Knight, CEO of CME, a U.K.-based supplier of custom-made and generic packaging machinery that also rebuilds and upgrades making equipment, acknowledges that sustaining business in tobacco is tough at the moment. “However, it reinforces the need for a culture of continuous improvement and lean-enterprise thinking—something that I feel very strongly about,” he says.

    While CME’s multinational customers demand high levels of equipment flexibility, its independent customers tend to seek value for money and flexible financing. The independents also typically want less equipment complexity, to match the operator skill sets available, according to Knight. For each customer, CME tries to find the most appropriate solution. “Even after the initial equipment investment, the installation and after-sales support costs are scrutinized and refined to suit our customers’ exact requirements,” says Knight.

    The focus these days is on value for money, agrees Norbert Schulz-Nemak, sales manager at TMQS in Hamburg, Germany, which concentrates on technical solutions to bring older tobacco making machinery up to date. New machinery might offer better value in terms of speed, efficiency, connectivity to management information systems and obsolescence avoidance, he says, but upgraded machinery can present a cost-effective alternative.

    Karsten Mutschall, sales manager at Emkon, a German provider of flexible packaging solutions, stresses the need for flexibility in tobacco machinery. “The flexibility to produce different products with different materials, even in different styles, has to be possible in a very effective way,” he says. “Production output following a change has to be back to par within hours, not days. Effective flexibility with a reliable output is the key.”

    The need for adaptability extends beyond technology, explains Mutschall. Tobacco machinery suppliers need to be flexible in their operations, as well. “The new market requirements necessitate a new business concept to become even more flexible and to respond in a quicker fashion,” says Mutschall. “Our business is less predictable, therefore working with different industries to absorb individual fluctuation will be necessary.”

    Some years ago, Emkon began to diversify into other lines of business, such as the food industry—a horizon-broadening experience that created new synergies. “Since we have already identified and intensified business relations with other quickly changing and demanding industries, we feel well-prepared to jointly find new opportunities to be conveyed into the tobacco industry,” says Mutschall.

    Restrictions rule

    Over the past months, equipment manufacturers have also felt the impact of the revised Tobacco Products Directive (TPD2), which is due to be implemented May 20 and has further discouraged investment in machinery.

    With much of the directive revolving around pack standardization, cigarette manufacturers have been focusing on preparing their packers for this new requirement. “Since the budget does not rise because of such a regulation change, it needs to focus on certain areas and this is packing machinery,” says Schulz-Nemak. As a result, he adds, demand for making equipment has declined.

    For Emkon, which among other equipment offers a range of modular pouch packers and fillers for the roll-your-own and make-your-own segments, the legal uncertainty surrounding the content and integration of TPD2, in particular, presented a challenge.

    “Even to this day, some uncertainty and controversy still exists,” says Mutschall. “Since an unrealistic timeline was set and time is running out, the industry had to make a decision, which resulted in TPD2-related changes and adaptations, not knowing the outcome of the final TPD2 version. The flexible design concept we offer allowed us to implement the necessary TPD2-related changes into our equipment with negligible efforts. The [TPD2] minimum tobacco weight and pack style restrictions, on the other side, limited the developments we had already started. We had to review, cancel and scrap some of our ideas and designs.”

    TPD2 regulations require RYO packs to have a cuboid or cylindrical shape and contain at least 30 grams of tobacco—requirements that leave a lot of room for interpretation. Emkon has tested and implemented all necessary changes for its RYO/MYO packing technologies, including tax stamp positioning or flap extension.

    “Solutions to improve and optimize communication space are available, and we can offer them,” Mutschall explains. “Today, innovative ideas to differentiate the product or brand by pack styles, appearance, variations and types not only have to pass the [management] board but also have to take place in a very restricted arena. Following the early stage of TPD2 implementation in May 2016, it needs to be seen how much initiative the industry is willing and able to put forward.”

    Finding new ways

    Like Knight and Schulz-Nemak, Mutschall does not expect major investment activities in standard equipment over the next years; for machinery suppliers, the future lies in individual, highly adaptable solutions, he says. In November 2015, Emkon introduced Flexbag, its first fully modular, in-line stand-up pouch maker, suitable for use in the tobacco and food industries. According to Emkon, the machine offers multiple sealing possibilities, higher reliability, quick changeovers and reduced downtimes. It also enables improved product quality through gentler product handling.

    Emkon also released Sideload, a new case packer. Its main focus at the moment, however, is on intelligent, self-learning machines, according to Mutschall. “Our new operator-guidance system will further improve the ease of operation, which is one segment of our ‘Industry 4.0’ developments,” he says. “In the near future, our machines will detect and cope independently with material and environmental changes.” The company will imbed expert know-how into its machines so that they can make their own adjustments instead of relying on operators with varying skill sets and opinions. The machines will also be able to directly request raw materials as needed, avoiding unnecessary downtime. “Our new generation of packaging machines is more digital, more open with regard to hard- and software, and more flexible,” says Mutschall.

    Schulz-Nemak, too, has noticed the tendency toward increased and more sophisticated automation. “The current trends are to use machine information systems to a higher degree and also make use of improved sensors, monitoring systems and controls,” he says. This, he explains, gives more control over the machinery resources, enabling tailored maintenance schedules and better planning of equipment utilization. “I believe that speed is not among the most important factors here; it rather comes down to flexible machinery with the highest efficiency and uptime possible.”

    TMQS has developed many solutions to revitalize existing machines through “e-kits,” providing up-to-date Beckhoff electronics and direct drives, avoiding obsolescence and improving overall controls to a modern level. “In conjunction with a tailor-made mechanical maintenance [program] for single-rod makers, which will guarantee 85 percent efficiency, this will bring a machine back into full modern swing without having to pay a fortune,” says Schulz-Nemak. Such programs, he adds, provide the best possible cost-value ratio and “future-proof” machines.

    Knight says it is crucial for machinery manufacturers to be forward-thinking and responsive to their customers’ desire to reduce operating expenses. In line with this, CME concentrates on increasing the efficiency levels of existing machines, offering health checks and preventive maintenance packages, and updating both old and new equipment to meet new industry legislation.

    In addition, the company offers tailor-made machinery. “Over the last five years, bespoke CME machinery has played a big part in a number of up-and-coming harm-reduction products,” says Knight. “With the design of each new product differing so greatly, there is rarely an ‘off-the-shelf’ solution. When faced with this, we use our technical team to design from the ground up, utilizing our decades of experience in automation.”

    Difficult and dynamic market conditions also challenge the traditional concept of competition, according to Knight. “Collaboration and partnering, instead of competing, to combine strengths can be highly effective, particularly for smaller businesses. We see this as a positive outcome for us and our customers. Solutions can be tailored around multiple OEMs’ strengths, often providing increased value and performance to the customer.”

    Despite the many challenges facing their business, tobacco equipment manufacturers are keenly aware of the opportunities. Knight sees them in new demand for after-sales products, such as upgrades, size changes, rebuilds and machinery relocations. And, he adds, one area of the tobacco industry that isn’t declining is the “Other Tobacco Products” segment. “New and innovative products are emerging at a rapid rate,” says Knight. “Combine this with the rise of pharmaceutical-style harm-reduction products being offered by the big tobacco companies, and this creates demand for new and innovative machinery solutions.”

     

  • Active innovation

    Active innovation

    The latest filter technology from Celanese uses active carbon to reduce toxicants in cigarette smoke without the loss of desired nicotine.

    By Timothy S. Donahue

    active-innovation-web

    Innovation in the tobacco industry proceeds at a comparatively slow pace. When advances do happen, they are usually quite revolutionary. Celanese Corp. proves that point with its latest breakthrough in cigarette filter technology. Commercially launched in Japan in late 2014, Celanese’s new CelFX filter is proven to not only remove more gas-phase compounds but also enhance the consumer’s smoking experience.

    “This revolutionary cigarette filter delivers a taste and experience consumers want while dramatically reducing many of the toxicants in smoke,” says Perry Aliotti, vice president of global cellulose derivatives sales at Celanese. “CelFX provides all the satisfaction and flavor of smoking with less of the compounds of concern.”

    Several factors set CelFX apart from traditional carbon cigarette filters. One of these is that CelFX comprises just four ingredients, three of which are already being used daily by manufacturers of carbon-filtered cigarettes. CelFX uses an industry-standard carbon, paper and glue. The fourth ingredient, a high-tech binder, is a well-known and well-studied material listed as approved for use in filters under the German tobacco ordinance. The binder even meets stringent food and drinking water contact requirements.

    CelFX filters are also a drop-in solution for manufacturers. The rods run on standard combiners and cigarette makers with no new parts needed, so no capital investment. Because the binder holds tightly to the carbon particles, the rods run cleaner with less dust. Additionally, CelFX rods have no shelf life limitation—that is a further benefit over carbon-on-tow filters, which can sour with age.

    “Using industry-standard carbon was important for helping our customers quickly accept the platform. We can use other carbons, but we don’t need to,” says Kevin Norfleet, commercial manager for CelFX at Celanese. “We get four times more carbon in our filter than in normal filters. Specialized carbons are an option, but generally we have all the activity and performance we need with standard carbon.”

    At its core, the CelFX technology binds carbon or other potential additives together into a highly efficient structure for filtration. Large amounts of carbon can be securely fixed into a porous matrix while keeping up to 90 percent of the surface area available. That means that the micropores in carbon—key to selective filtration of gas-phase compounds—are not only still available but also presented uniformly and evenly to the smoke stream, making the filter significantly more efficient.

    Additionally, that porous structure enables draw resistance to be tightly controlled so that no changes occur in tar or nicotine levels. “Essentially, CelFX maximizes the surface area of the carbon available to smoke without sacrificing product performance,” says Norfleet. “CelFX gives product designers new freedom to innovate.”

    Third-party testing has shown the increased carbon in CelFX helps to reduce the levels of certain toxic compounds dramatically when compared to other types of cigarette filters, according to Aliotti. The World Health Organization has a list of known tobacco smoke toxicants, some of which are gases. “We filter up to 80 percent more of those gas-phase toxicants than mono-acetate filters and up to 60 percent more than carbon-on-tow,” says Norfleet. “While others are looking at reducing tar to reduce toxicants in smoke, we are reducing the gases while maintaining tar, nicotine and flavor. Things like benzene, acetaldehyde, acrylonitrile, formaldehyde, 1,3-butadiene, hydrogen cyanide, isoprene and more are all significantly reduced.”

    Aliotti says that the construction of CelFX is unlike anything seen in the industry before. “We can hold the carbon within the filter, evenly spaced out in such a way that even with high carbon loading, it can achieve as gentle an airflow as a normal acetate filter with no risk of collapse or bypass,” he says. “For the cigarette industry, this is as revolutionary as ventilation. Plus, consumers really notice the extra firmness of CelFX and like that firm segment when they extinguish their cigarette.”

    Teamwork

    CelFX technology is a result of Celanese’s devotion to teamwork and unity among its scientists. Celanese developed the CelFX technology through collaboration between two of its divisions: Cellulose Derivatives (CD) and Engineered Materials (EM). The two sides joined forces and set out to develop and commercialize a new technology that could cleanly and simply put high levels of carbon into a cigarette filter.

    The CD side had a long history of working within the tobacco industry, supplying acetate tow for manufacturers worldwide. The EM division excelled at producing various high-technology plastics, including the leading binder technology used in producing water filters. One day, team leaders got together and discussed how the two divisions could create an ancillary tobacco product using their combined products and experience.

    “We decided to see if we could make a porous block suitable for the tobacco industry,” says Aliotti. “We knew we had something when we started testing lab-made products, but it took a long time to adapt the binder technology and develop our own process. Fortunately, teamwork and perseverance allowed us to perfect it and to take CelFX to market.”

    The CelFX technology is more than just a significant step forward for manufacturers. Beyond simply improving filtration, the benefits in taste and filter feel offer tangible features for consumers as well.

    “This marriage of the best water- and smoke-filtration technologies results in a filter that can outperform both carbon-on-tow and cavity filters in taste, ease of draw, filtration efficiency and cleanliness,” says Norfleet. “Additionally, Celanese has a proprietary process to produce CelFX at the scale required to properly serve the industry. Our production facility that is established in the U.S. has proven fully capable of meeting the demanding quality and product requirements of the tobacco sector at a viable price point.”

    The CelFX filter is available in a full range of lengths and sizes, from super-slim to standard. The brand Floyd was launched by Montepaz in Japan as the first to incorporate the CelFX technology and has had such good success that the Uruguay-based cigarette manufacturer has now launched the brand in Colombia as well. In fact, Celanese will announce several additional customer partnerships with CelFX in 2016, according to Aliotti. “We are very excited about the future of this product.”

  • Fun in, harm out

    Fun in, harm out

    Glo iFuse, a hybrid vapor device, is the latest innovation in British American Tobacco’s expanding next-generation products portfolio.

    By Stefanie Rossel

    ifuse-webIn the light of the ever-increasing regulations for tobacco products worldwide, declining global volume sales of traditional cigarettes and the phenomenal success of the e-cigarette, the race among the leading tobacco manufacturers to bring to the market next-generation products (NGP) has accelerated. All big tobacco companies have implemented a broad range of tobacco harm reduction strategies, ranging from smokeless tobacco to specifically treated, toxicant-reduced cigarettes and heat-not-burn products. Through acquisitions and in-house development, they all have also secured their share of the e-cigarette market.

    Much has been said by the vapor community about the tobacco industry entering its product category, and not all of it was friendly. Basking in the glow of apparently having found the Holy Grail of reduced-risk nicotine delivery products that tobacco companies had long been searching for in vain, vapor enthusiasts would argue that Big Tobacco was too old-school, too stolid to fully comprehend this new, technology-driven product category and, in particular, cater to users’ dynamic consumer behavior and evolving preferences. Tobacco companies initially offered cigalikes targeting smokers, critics claimed, neglecting the trend toward open systems among more advanced users.

    The key to success for all harm reduction initiatives, however, is consumer acceptability, and not every smoker who wants to quit is willing to switch over to e-cigarettes. Some may prefer a product that is more reminiscent of their traditional smoke—without the exposure to most of the toxicants contained in tobacco smoke. The quest for the Holy Grail, it seems, is far from over.

    Catering to all consumer needs

    Focusing on the ever more heterogeneous consumer needs, British American Tobacco’s (BAT) NGP strategy takes a fresh approach. During its investor days in September 2015, the company declared its ambition to achieve global leadership of NGPs by 2020. To achieve this, BAT has developed a portfolio of products spanning three categories: tobacco heated products (THP), e-cigarettes and licensed medicinal products. The company expects the global NGP market outside the U.S. and China to triple from £2.8 billion ($4.09 billion) in 2015 to £8.4 billion in 2020.

    BAT’s most recent innovation is in the THP category. In November 2015, BAT started test-marketing in Romania Glo iFuse, an electronic tobacco device that is designed to work with specially engineered “Kent NeoPod” cartridges, containing tobacco and a nicotine liquid, to deliver a real tobacco taste and aroma. The Kent NeoPod cartridges comprise three main sections: a heating element, a liquid tank and a tobacco cavity. The heating element atomizes the nicotine-containing liquid into an inhalable vapor, which then passes through a tobacco section, delivering tobacco-flavored vapor to the consumer. A range of different tobacco flavors and aromas can be achieved by using different types of tobacco.

    Containing e-liquid as well as tobacco, the Glo iFuse is a hybrid. “We believe we have a unique product,” says Kingsley Wheaton, managing director of next-generation products at BAT. The tobacco itself is not directly heated, he goes on to explain, comparing the process to the warming of mulled wine, where warming enhances the flavors whereas boiling would destroy some of the aromas. To release the tobacco flavor in the Glo iFuse and create an authentic tobacco taste, a comparatively low temperature will suffice, he says. By avoiding combustion of the tobacco, toxicants in cigarette smoke that cause the majority of smoking-related diseases will not be set free, making the product potentially less harmful than a conventional cigarette. Basic toxicological studies conducted by BAT suggest that the aerosols that come out of the iFuse are similar to the aerosols released by vapor products, according to Wheaton.

    Out of its five combustible cigarette “global drive brands,” BAT selected Kent to partner with the Glo iFuse device. According to Wheaton, Kent has always been “a natural home” for innovations, with a consumer base that is constantly looking for something new. Romania was chosen because it is an important market for BAT but not a very developed vapor market, as Wheaton points out—and it is a big market for Kent, which has a share of 29 percent there.

    Romanian users will have to pay ron100 ($24.02) for the iFuse hardware and ron30 fora pack containing two Kent NeoPod cartridges. One NeoPod cartridge, BAT claims, is equivalent to one packet of cigarettes. For comparison: A pack of traditional Kent cigarettes retails at ron15.

    BAT chose a rather unconventional test-marketing method, recruiting a selected group of consumers and explaining the new product to them; Glo iFuse was then offered to them via the Internet. “This approach is new to us; we are committed to testing and learning fast about the category,” explains Wheaton. “Although it is still early days, Glo iFuse is performing ahead of expectations,” he adds. The next step will be to bring the product into Romanian retail outlets.

    Glo iFuse is the first product on the market that contains both tobacco and a liquid; because of its tobacco share, the hybrid is classified as a tobacco product and will be regulated and taxed as such. Tax, however, is expected to be lower than for conventional cigarettes, since the amount of tobacco by weight in the Glo iFuse is small. Packaging and health warning requirements, such as those associated with the revised EU Tobacco Products Directive, will apply only to the cartridge packs.

    More novelties to come

    Glo iFuse is one of BAT’s current two core THP platforms under the Glo master brand. The second innovation in this segment will be a heat-not-burn device named Glo, scheduled for launch in the second half of this year. Glo will have a two-part design, consisting of an intuitive device that can be charged and also serves to heat the second component, the consumables, which look like a slim, filter version of Kent cigarettes.

    Placed into the device, the tobacco stick is warmed by a heating system surrounding it completely. BAT claims that its new tobacco heated product device will have enough battery life to allow for the consumption of 20 tobacco sticks.

    The company has also further developed its second pillar of NGPs, vapor devices. In 2014, it added the Vype eStick and Vype ePen to its original Vype e-cigarette. In July 2015, BAT became the first among the international tobacco companies to introduce an open-system device: The Vype eTank is a refillable e-cigarette that gives users control over the nicotine strength and flavor combinations that suit them. The company has also launched a variety of e-liquid flavors for its Vype range in various nicotine strengths, which are manufactured with pharmaceutical-grade nicotine in Italy and the U.K.

    In September 2015, BAT acquired the CHIC Group, Poland’s leader in the vape segment with a market share of around 65 percent. In addition to manufacturing nine of Poland’s leading e-cigarette brands, including Volish, PI, Provog, Cottien and LiQueen, the group has more than 800 retail stores in Poland. And the country has growth potential: Poland’s vapor market was valued at pln500 million ($125 million) in 2014, according to data provided by STEP, Poland’s association for e-smoking. In 2014, about 1.2 million Poles used e-cigarettes, according to data from the eInstitute, a Polish advocacy group for e-cigarettes.

    BATs third NGP category is managed as a pharmaceutical business. At the end of 2015, its e-cigarette e-Voke, designed in compliance with medicinal standards, became the first of its kind to be licensed by the U.K.’s Medicines and Healthcare products Regulatory Agency (MHRA) to help smokers reduce, replace or stop smoking. Given the rapid change and innovation that characterizes the e-cigarette category, BAT is currently evaluating the commercialization and consumer resonance of the e-Voke offer.

    BAT’s earlier development in this category, Voke, was the first cigarette-shaped, breath-activated nicotine inhalation product to be granted a medicinal license by the MHRA in September 2014. Work toward its launch continues.

    Comprehensive product selection

    “We are very proud that we have a comprehensive, diversified portfolio to meet every adult consumer taste,” says Wheaton. Such versatility is vital for success because each of the NGP categories has its pros and cons, as Wheaton points out. While THPs allow for a closer experience to smoking and the utilization of established tobacco brands, they also require users to develop new rituals and are regulated and taxed as tobacco products. Vapor devices benefit from greater social acceptability, sensory variety and choice, as well as relative marketing freedoms and lower excise. On the downside, the category operates in regulatory uncertainty, and product development still needs to be driven much further.

    Licensed medicinal products have market freedoms other products lack and can make health claims. In the U.K. they also enjoy a preferential VAT rate, but product development and regulatory approval procedures are expensive and time to market can lengthy. As a result, by the time a product is licensed, its technology may no longer be state-of-the-art.

    With its combustibles and NGPs, BAT is capable of covering the entire continuum of risk, from conventional cigarettes to tobacco-heating products, e-cigarettes and licensed medicinal products.

    Today, the tobacco industry is at a crossroads, says Wheaton. “At BAT, building on over 100 years of history, we are at the vanguard of what it means to be a tobacco company.”

    Worldwide, consumer interest in nicotine alternatives, such as e-cigarettes, is increasing. Despite its promising growth rates, however, the global vapor sector continues to be dwarfed by the tobacco industry, the value of which is estimated at $800 billion. Clearly, the combustible tobacco business will remain the mainstay of BAT’s commercial delivery for a long time to come, says Wheaton.

    “And yet,” he points out, “it is that commercial delivery which generates the investment funding for research and development activities—funding which will enable the pipeline of products that consumers demand, and upon which category growth is predicated.”

  • ITM automates e-cigarette production

    itm-e-cig-automationTDC, a member of the ITM Group, has introduced a fully integrated, modular e-cigarette automation platform. The technology generated such a level of interest that company had to extend its launch event in Kampen, Netherlands, by three weeks.

    Currently, most e-cigarettes are assembled manually by Chinese subcontractors employing thousands of workers. Greater regulation and higher product standards are expected to drive manufacturing to end-markets such as the Europe and the United States, where labor is more expensive. Because of this and other factors, demand for automated solutions is likely to grow.

    To proof its concept of fully automated production, TDC developed its own second-generation e-cigarette.

    TDC aims to pursue an open source, platform-based strategy for e-cigarettes. “We want to be able to support our customers from the research and development phase of the product, to the production and delivery of total turn-key projects,” says TDC Managing Director Jeroen Slobbe.

  • Reynolds adds Vuse manufacturing capacity

    R.J. Reynolds Tobacco Co. will be producing Vuse digital vapor cigarettes in Tobaccoville, North Carolina, USA, for R.J. Reynolds Vapor Co. under a services agreement between the two companies. The firm will invest millions of dollars in high-speed e-cigarette manufacturing equipment and create 200 full-time manufacturing over the next four years.

    “Vuse is a game-changing product and a tangible demonstration of our companies’ mission to transform the tobacco industry,” said Susan M. Cameron, president and CEO of Reynolds American Inc., the parent company of both R.J. Reynolds Tobacco Co. and R.J. Reynolds Vapor Co.

    “We need additional production capacity for Vuse to support the national roll-out of the brand, and the highly trained workforce here in our home state of North Carolina made it the perfect choice for our expansion location,” Cameron said.

    Cameron said that Vuse is the top-selling vapor cigarette in Colorado and Utah, the two states in which it has broad distribution and full marketing support. A national roll-out of Vuse will begin this summer.

    “If our past successes in converting smokers to Vuse are any indication of our future response from adult tobacco consumers nationwide, we’ll need new-generation, high-speed equipment and a larger workforce to support market demand,” Cameron said.

    Hiring for the new full-time manufacturing positions will begin this summer and extend over the next four years. Installation of the new-generation equipment, too, will begin this summer.

    Currently, production of Vuse cartridges and other components is done for R.J. Reynolds Vapor Co. at a contractor’s facility in Kansas. Cameron said that both the existing facility and the new equipment will be needed for the foreseeable future to meet anticipated market demand for Vuse.

     

  • New filter maker from Molins

    Molins Tobacco Machinery has developed a new filter making machine, the Forte.

    While retaining the familiar layout and footprint of previous machines, the Forte has been completely improved and upgraded, according to Molins, “to set the standard for filter rod production for the future.”

    New features include a touchscreen control panel that constantly feeds information to the operator and upgraded electronics that facilitate offsite monitoring and diagnostic control. The basic machine setting can be stored as a “recipe,” and each filter brand can be implemented at the touch of a button.

    The new machine also features servo drives to reduce maintenance and eliminate the requirement for change gears. It has an Octave-type bobbin changer with hub braking and splice-on-the-fly splicing. The redesigned garniture improves filter quality, while a servo-driven paper drive capstan roller greatly improves the machine’s ability to process porous paper.

    The Forte continues Molins’ quest to build and supply state-of-the-art machines that will produce the very best of quality in even the harshest of environments. According to the company, all Molins machines feature low maintenance and cost of lifetime ownership plus the full Molins worldwide support network.

    The Forte is available to order now and can be viewed in the United Kingdom for a limited time.
    For more information, visit molinstm.com.