Tag: Greenbutts

  • The Butt Stops Here

    The Butt Stops Here

    Targeting the World’s Most Littered Plastic

    By Tadas Lisauskas, founder and CEO, Greenbutts

    Effective and credible sustainability does not emerge from slogans or isolated initiatives. It is driven by three fundamental forces — consumers, government, and industry — that naturally align when awareness is informed, concern is genuine, and responsibility is shared. When these conditions exist, meaningful change follows.

    Cigarette butts are the single most collected item in global coastal and urban cleanups year after year. The Ocean Conservancy has consistently reported millions of filters removed annually through its International Coastal Cleanup, often ranking them above plastic bottles, bags, and food wrappers. Because filters are small, lightweight, and routinely discarded in public spaces, they are disproportionately represented in stormwater runoff and shoreline debris counts despite their size.

    A data analysis published in Tobacco Control estimates that cigarette butt litter costs $20.7 billion annually in marine ecosystem damage and about $5 billion in waste management costs. These costs stem largely from the cellulose acetate filters in cigarette butts, a form of plastic that fragments into microplastics rather than biodegrading. Researchers show that a single butt can leach nicotine, heavy metals, and polycyclic aromatic hydrocarbons into water, creating measurable toxicity for aquatic organisms in laboratory conditions. Field surveys in cities and along rivers have found dense concentrations near transit stops, building entrances, and drainage grates, linking everyday littering behavior to downstream marine pollution.

    Governments use this data to justify various attempts to address the problem, including extended producer responsibility proposals, targeted litter fines, and public awareness campaigns, yet have little success. To make meaningful progress, we need those three forces working together. 

    First and foremost are consumers. Informed and educated consumers should ultimately dictate which products they buy, how those products perform, and the impact they have, both on personal health and on the environment. When consumers understand the consequences embedded in everyday choices, they become the strongest catalyst for change.

    The second force is government, regulators, and lawmakers. Their role is not merely administrative, but foundational. Effective regulation must address the full lifecycle of materials, from nature back to nature. This includes how materials are sourced, processed, used, disposed of, and, where possible, reused or recycled. Legislation has already proven effective in removing other single-use plastics from the market, such as straws and plastic bags, items whose environmental impact is demonstrably smaller than that of plastic cigarette filters. Consistency and courage are now required to address this remaining and highly visible source of pollution.

    The third force is the tobacco industry itself. With its capital strength, technological capability, and deep operational knowhow, the industry has both the means and the responsibility to implement solutions that safeguard long-term business sustainability while reducing environmental harm. Eliminating single-use plastics is not a technical challenge; it is a leadership decision.

    Today, however, gaps persist across all three forces. As a result, well-intended discussions, pilot projects, and policy drafts too often remain on paper rather than translating into action.

    For over a decade, Greenbutts has worked deliberately across these three dimensions, engaging consumers, supporting regulators, and partnering with industry. Yet progress of scale requires collective commitment. We need clearer, science-based communication that informs consumers that there is already a viable, commercially available, and effective solution capable of permanently eliminating the most littered single-use plastic in
    the world.

    We also need governments and regulators to move beyond political hesitation and act decisively in the interest of public health and environmental protection.

    Equally, we call on the tobacco industry to move beyond incrementalism. The future does not lie in “better plastics,” but in the complete elimination of single-use plastics from product design and manufacturing. Voluntary, proactive implementation will do far more to strengthen corporate reputation and trust with consumers, investors, and society than compliance achieved only under regulatory pressure.

    At Greenbutts, the foundational work has already been done. The entire value chain has been assessed end-to-end. What remains is scale. Industry has the ability to deploy this solution globally, governments can support the transition through clear communication and consumer education, and consumers can play their role by demanding responsible products and proper disposal behaviors.

    Addressing cigarette litter and eliminating plastic filters will not only restore ecosystems, but it will reduce our collective exposure to alarming levels of microplastics, both in the environment and within our bodies. This is not a future aspiration. It is an available solution, waiting for decisive action.

    The moment to act is now.

  • Cigarette Butts Back in Focus Ahead of COP11

    Cigarette Butts Back in Focus Ahead of COP11

    The 11th Conference of the Parties (COP11) of the WHO Framework Convention on Tobacco Control (FCTC) begins next week in Geneva with the purpose of eradicating tobacco and nicotine products across the globe. The gathering will cover broad topics, including tobacco marketing, youth e-cigarette use, and public health strategies, but the topic of cigarette butts appears to be gaining traction.

    WHO officials will address the environmental impact of cigarette waste—saying 4.5 trillion cigarette butts are littered globally each year, creating toxic microplastics—and are expected to call for an outright ban on plastic filters in their proposals, arguing they offer negligible benefits to smokers.

    “The best thing that we could see for the environment is getting rid of filters altogether,” Andrew Black, acting head of the secretariat of the FCTC, said this week. “These discarded butts are toxic and a significant source of plastic pollution, due to their filters, which do not biodegrade.”

    Industry representatives, such as Greenbutts CEO Tadas Lisauskas, are closely monitoring discussions, emphasizing the need for practical, balanced solutions that consider both environmental concerns and the livelihoods of tobacco farmers and manufacturers.

    “Unfiltered cigarettes would reintroduce hazards society moved away from generations ago,” Lisauskas said. “A policy intended to protect public health should not expose consumers to additional, immediate physical harm.

    “Pretending that filters must be banned to solve littering is a false choice. The environmental problem can be solved without removing a proven exposure-reduction feature.”

  • EU Considers Cigarette Filter Ban Ahead of WHO COP11, Sparking Industry Concerns

    EU Considers Cigarette Filter Ban Ahead of WHO COP11, Sparking Industry Concerns

    A proposal to ban cigarette filters is reigniting debate across the European Union, with public health advocates backing the move while several member states and industry players express hesitation. The draft EU position, prepared ahead of the WHO COP11 meeting in Geneva next month, highlights the potential of a filter ban to reduce smoking appeal, however, countries including Germany and Italy have opposed implementing the measure within the bloc.

    According to Eurativ, “a European Commission spokesperson has since clarified that the measure would not apply within the EU. However, despite resistance from some countries, the latest draft of the EU’s position retains a reference to a global filter ban, suggesting the EU executive may want to keep the option for future application in Europe.”

    Filters, the EU says, are a major source of environmental pollution, with the WHO estimating 4.5 trillion cigarette butts discarded annually worldwide. Gijs van Wijk of the Smoke Free Partnership called filters a “deceptive design feature” and urged regulators to consider similar restrictions for e-cigarettes and heated tobacco products.

    Making cigarettes harsher and less attractive theoretically makes sense, says Tadas Lisauskas, the CEO of Greenbutts, a company that focuses on eliminating the ecological impact associated with cigarette filters, but he points to decades of research that shows filters keep significant amounts of particles out of smokers’ lungs.

    “Public health must be grounded in science and practical outcomes—not symbolism,” Lisauskas said. “On closer inspection, a filter ban is both illogical and counterproductive.

    “Unfiltered cigarettes would reintroduce hazards society moved away from generations ago. A policy intended to protect public health should not expose consumers to additional, immediate physical harm.”

    The filter ban proposal comes amid broader regulatory pressure on the tobacco sector, including proposed excise tax hikes and the TEDOR levy, which could raise €11.2 billion annually.

  • Sustainability Key to Building Resilient and Responsible Supply Chain

    Sustainability Key to Building Resilient and Responsible Supply Chain

    Industry leaders at the Global Tobacco & Nicotine Forum (GTNF) in Brussels agreed that sustainability, collaboration, and data-driven transparency are critical to strengthening supply chains and meeting global ESG goals. Moderated by Christopher Fleury, Senior Vice President of Regulatory Affairs Research at Ipsos, the panel “Supply Chain from a Global ESG Perspective” brought together voices from across the value chain, including Waqas Khan, CEO of Clew Pouches; Miranda Kinney, Senior Vice President and Global Head of Corporate Affairs & Impact at Pyxus; Tadas Lisauskas, President and Co-founder of Greenbutts; and Diane Raverdy-Lambert, Chief Scientist and Director of Regulatory Affairs at SWM International.

    Fleury opened the discussion by noting that while there is “consensus that government, industry, and consumers themselves have an important role to play,” public trust in government remains “very low.”

    For Khan, sustainability is both a business imperative and a moral one. “We’re defining sustainability not just for present customers but for the future,” he said. “Consumers care about sustainability, investors care about it—this is something you have to care about now.” Khan emphasized collaboration and purpose within the industry: “People share a vision and want to see us succeed because it helps the industry and impacts the future.”

    Kinney grounded the conversation in agriculture. “Every product we have that is tobacco-derived comes from a tiny seed that was planted and cared for by a farmer,” she said. “However you define sustainability, everything is important to building a sustainable business.” She urged companies to consider both environmental and social impacts, asking: “If the crop was taken away today, would the farmer and community be able to survive?”

    Lisauskas cautioned that ESG-driven regulation must come with enforcement. “Regulation without enforcement is just a suggestion,” he warned. “You can solve one problem and create another. We have to ensure regulations actually help the environment and the industry.”

    Raverdy-Lambert stressed the importance of science and measurable standards. “We need evidence-based standards so decision-makers can act on hard data,” she said. “One cannot do without the other—understanding impact across the supply chain, from production to end of life, is essential.”

    Together, the panelists agreed that while challenges persist, aligning sustainability goals with innovation, regulation, and shared accountability is key to building a resilient and responsible global supply chain.

  • Greenbutts to Produce at 22nd Century

    Greenbutts to Produce at 22nd Century

    Photo: Greenbutts

    22nd Century Group will provide Greenbutts with manufacturing space at its Mocksville, North Carolina, USA, NASCO manufacturing facility and with NASCO staff to operate the equipment for a new cigarette filter solution.

    Greenbutts offers a patented technology to replace single-use, plastic-based filters currently used in tobacco products with water-soluble, fully biodegradable filter solutions.

    “With an estimated 6 trillion manufactured every year, plastic-based cigarette butts are the most abundant form of plastic waste worldwide,” said 22nd Century Group chairman and CEO Larry Firestone in a statement.

    “Adding to that, an estimated 65 percent are littered, making them the world’s single most littered item. Unfortunately, the cellulose acetate plastics used in conventional cigarette butts takes decades to biodegrade, resulting in toxic waste that is harmful to ecosystems and wildlife, especially aquatic ecosystems. Greenbutts provides a simple, nontoxic, 100 percent biodegradable, plant-based and water-dispersing solution that is free of plastic and harmful chemicals while providing the same smoking experience as current filters.

    “Under this new multiyear agreement, 22nd Century Group will provide the manufacturing space and support needed to produce sample product to allow Greenbutts to pursue FDA approval, with the mutual goal thereafter of expanding to full commercial production.

    “We see this as an exciting new innovation and disruptor that could be used in both our VLN reduced-nicotine content cigarettes, the first and only combustible cigarette to receive an FDA harm reduction authorization, and in our CMO business for other conventional cigarette brands as well, where advanced discussions about potential use in cigarette products are already underway.”

  • Greenbutts Qualifies on Next-Gen Machinery

    Greenbutts Qualifies on Next-Gen Machinery

    Photo: Greenbutts

    Greenbutts has successfully completed filter conversion qualification with Aiger Group.

    Tadas Lisauskas

    “Our consistent innovation and unique intellectual property related to our biodegradable filter technology empower our multinational partners to achieve their plastic reduction objectives without compromising the sensory experience that smokers expect,” said Greenbutts CEO Tadas Lisauskas in a statement.

    “Collaborating with Aiger, we envision significant success in the European market, where changing environmental regulations necessitate the adoption of plastic-free alternatives.”

    “More than 10 years ago, we recognized Greenbutts’ innovation and creativity. We shared their vision, and since that time, we have developed state-of-the-art machinery for their products,” said Courtland MacDuff, executive board member and director at Aiger Engineering.

    “Aiger took steps early on to engineer new machines to produce high-quality filter rods using natural, nonplastic materials. The task was not only to modernize the process but to do it better and differently. Aiger’s Bio-FleX production line hit the targets and stands today as the most advanced and versatile filter maker in this new segment.”

  • Green Pact

    Green Pact

    Greenbutts’ product is sold in bulk or as ready-made rods of filters and filter tips. Photo: Greenbutts

    Filtrona partners with Greenbutts to expand its range of sustainable filter offerings.

    By Stefanie Rossel

    Discarded cigarette butts are a major source of plastic pollution. Of the more than 5 trillion cigarettes produced globally per year, an estimated 4.5 trillion end up in the environment, with 40 percent making their way into our oceans and waterways. Smokers often are unaware that the products will not decompose. While most of a cigarette’s components disintegrate quickly when disposed of, the filter will not. Around 98 percent of cigarette filters consist of cellulose acetate (CA), a polymer that is very slow to degrade in the environment. Depending on the environmental conditions, a CA cigarette filter can take up to 14 years to degrade.

    While littering is illegal in many jurisdictions, the potential penalties, which can include fines, cleanup, community service or imprisonment, are insufficient to deter many consumers.

    By banning single-use plastics, such as disposable plastic cutlery, fast food packaging or cups, from July 2021, the European Union became a forerunner in the fight against marine litter and plastic pollution with its Single-Use Plastics Directive (SUPD). While the legislation does not prohibit CA cigarette filters, it has established extended producer responsibility schemes (EPR) requiring tobacco companies to tackle the single-use plastic pollution generated by the filters they put on the market.

    Although a February 2023 report by Rethink Plastic Alliance and other NGOs noted significant delays in implementation, the SUPD definitely helped trigger a rethink within the tobacco industry on the sustainability of its products. Experts believe that environmentally friendly filter solutions will be the next big thing in the industry, and they may be right.

    In February 2022, the United Nations Environment Programme partnered with the Secretariat of the World Health Organization Framework Convention on Tobacco Control to raise awareness and drive action on the environmental and human health impacts of microplastics in cigarette filters, which it designated as a form of single-use plastic. One month later, the U.N. Environmental Assembly adopted a resolution to draft a legally binding U.N. treaty on plastic pollution, which addresses the full life cycle of plastic, from production to product design to waste management. Public health organizations around the world argue that the Intergovernmental Negotiating Committee for the plastics treaty, the fourth session of which will be held this April, must consider a ban or strict regulation of all single-use plastics as a necessary measure to reduce pollution.

    Joining Forces

    Robert Pye

    To meet the growing demand for biodegradable filters, Singapore-based specialty filter manufacturer Filtrona in October 2023 announced a partnership with Greenbutts of California. Greenbutts has developed a patented substrate and filters that are made of all-natural, food-grade fibers, such as abaca fiber, cotton flock and industrial hemp as well as a starch-based binder, which debuted on the market in 2019. The product is sold in bulk or as ready-made rods of filters and filter tips.

    “Filtrona’s collaboration with Greenbutts strengthens our support for our customers in helping them shift away from CA to more sustainable materials,” says Filtrona CEO Robert Pye. “As a major supplier to this industry, we are committed to help companies move into more sustainable solutions while ensuring they get the supply. Filtrona will continue to invest in our equipment and technology as we continue our research in alternative materials. Together with our partners and suppliers, we are ready to help our customers make the transition to plastic-free filter solutions. We have expanded our portfolio by adding Greenbutts filters to our ECO Range portfolio, thus providing a wider array of tailor-made solutions to address specific customer requirements in certain territories/markets.”

    According to Pye, Filtrona alone can currently not meet the volumes required for sustainable filter conversion. “Filtrona currently works with various suppliers to select the most appropriate materials to create sustainable filter solutions that meet the unique requirements of our customers. We are constantly scouting the market for new, innovative materials. To give our customers wider options, we will offer Greenbutts filters that can be customized according to various product specifications.”

    Under the joint development agreement, Filtrona will lease a machine from Greenbutts to produce biodegradable filters using proprietary technology. The company aimed to have the machine at its site in Greensboro, North Carolina, USA, by the end of February and begin production shortly thereafter.

    The U.S. has been chosen as a location because the state of New York recently reintroduced the Tobacco Product Waste Reduction Act to the State Senate. The act would prohibit the sale of cigarettes using single-use filters as well as ban the sale of single-use electronic cigarettes. “With New York having proposed a law that would ban the sale of single-use filtered cigarettes and single-use e-cigarettes, we believe North America will eventually follow the EU in implementing the SUPD and EPR in the future,” Pye says. “We want to be ahead of the curve while expanding our capabilities to make our ECO Range available globally.”

    Greenbutts has developed a patented substrate made of all-natural, food grade fibers. Photo: Greenbutts

    Significant Market Potential

    For the time being, biodegradable filters remain more expensive than CA varieties, but this may change as output increases. “Globally, consumers and regulators are pushing for more environmentally sustainable solutions and biodegradable products,” says Pye.

    “Consumers are increasingly seeking sustainable products while tobacco companies want to be compliant to regulations by reducing the use of single-use plastics and be the first to market sustainable, plastic-free products. But having said that, pricing is still an important factor and will be affected by the scale of production. As the production of biodegradable products grows, we expect prices to become more competitive.”

    Beyond the U.S. and Europe, Pye sees potential for environmentally friendly filter solutions in Indonesia, where Filtrona is already supporting the kretek cigarette market with its ECO Range of filter solutions. He also anticipates increasing demand for sustainable filters for heated-tobacco products (HTPs). “We offer a range of patented sustainable HTP filter solutions that has a carbon footprint that is four times lower when compared with a similar offering made with CA, in line with our commitment to develop more renewable, degradable and sustainable products,” says Pye. “We see it as a logical next step for the HTP category to evolve as the market continues to grow rapidly. Filtrona is also at the forefront of revolutionizing the botanicals sector with our sustainable and compliant ECO Range.”

  • Filter Makers Partner for Biodegradables

    Filter Makers Partner for Biodegradables

    Photo: DragonImages

    Greenbutts and Filtrona have established a partnership to manufacture biodegradable filters for tobacco companies in the U.S.

    Under the joint development agreement Filtrona will lease a manufacturing machine from Greenbutts to produce biodegradable filters using proprietary technology. The partnership supports the strategy of both companies to drive the industry’s transformation by providing alternative sustainable filter solutions to traditional cellulose acetate filters.

    “In response to the detrimental impact of plastic pollution on our planet, there is an urgent need to address the No. 1 most littered item globally. Greenbutts has pioneered proprietary technology and advanced material science to bring a novel, performance-driven plastic alternative to the tobacco industry,” said Greenbutts CEO Tadas Lisauskas in a statement.

    By partnering with Filtrona, this joint endeavor is set to transform the way cigarettes are manufactured, with post-consumer waste and our planet front of mind.

    “Our certified biodegradable technology offers a new alternative to single-use plastic filters, providing a pathway for the industry to embrace environmental sustainability without compromising performance or consumer experience. By partnering with Filtrona, a company committed to driving positive change within the industry, this joint endeavor is set to transform the way cigarettes are manufactured, with post-consumer waste and our planet front of mind.”

    We believe that by collaborating with other suppliers who share our environmental goals, we can meet the growing demand for sustainable products more rapidly.

    “We recognize that our customers are increasingly seeking sustainable products, and we are on a journey with them to support this transformation alongside Greenbutts with our advanced filter technology and portfolio of renewable, degradable and sustainable filters that can meet their product and regulatory needs,” said Filtrona CEO Robert Pye.

    “Today, Filtrona alone cannot meet the volume requirements in terms of sustainable filter conversion. We believe that by collaborating with other suppliers who share our environmental goals, we can meet the growing demand for sustainable products more rapidly. This joint development with Greenbutts is the first of many such collaborations which we will embark on to help drive the industry forward,” said Pye.

    “We believe that true impact can be achieved through strategic collaboration, and that’s why we are partnering with Filtrona,” said Lisauskas. “Our dedicated innovation hub is committed to fostering new technology, collaboration and knowledge exchange, propelling the industry towards a more sustainable future.”

  • Greenbutts Partners with H.I.E. Handelsgesellschaft

    Greenbutts Partners with H.I.E. Handelsgesellschaft

    Image: pickup

    Greenbutts, a science-driven leader in biodegradable filter technology, has entered into a strategic agreement with H.I.E. Handelsgesellschaft mbH effective Sept. 15, 2023, according to a press release. H.I.E. Handelsgesellschaft mbH is appointed as Greenbutts’ exclusive distributor for Poland in the European Union.

    Tadas Lisauskas, CEO of Greenbutts, said, “We are confident that our partnership with H.I.E. Handelsgesellschaft mbH will provide Greenbutts customers in Poland with an outstanding quality and exceptional customer service. We seek to achieve strong supply chains by providing them with Greenbutts biodegradable filter rods and filter substrate, offering an expanded range of innovative filter material and local stock for quicker deliveries.”

    Marc Sohns, managing director of H.I.E., added that “As the industry is facing transition by single-use plastic legislation and strengthening environmental commitments in the European Union, we are very pleased to partner with Greenbutts to offer our customers a certified biodegradable filter solution. We will ramp up our supply chain of sustainable substrate in 2024 for our clients in Poland and be in a position to provide them supply and support for the Greenbutts material. The Greenbutts partnership will continue to expand the H.I.E. product offerings to supply the materials that our customers need to be successful.”

  • Greenbutts to be Featured in Docuseries

    Greenbutts to be Featured in Docuseries

    Image: Tobacco Reporter archive

    Greenbutts, a leader in biodegradable filtration technology, will be featured in the documentary series Viewpoint with Dennis Quaid, according to PR Newswire. The series produces educational documentaries on a range of topics, including business and technology—with a focus on highlighting innovation around the world.

    The documentary highlights Greenbutts by raising awareness on the most littered single-use plastic in the world—cigarette filters, according to a press release. In a national spotlight, Greenbutts aims to educate the public about the commercial readiness of its technology to replace trillions of these littered ocean-bound plastics every year with a plant-based and certified biodegradable alternative.

    By harnessing the properties of plant fibers, Greenbutts allows global manufacturing partners to sustainably transition away from cellulose acetate—the synthetic plastic used in filters. Without compromising on filtration performance or customer expectations, the innovation can be implemented for scalable adoption and measurable impact, according to the company.

    “We are excited to have Greenbutts featured in this latest Viewpoint with Dennis Quaid short documentary and to have the opportunity to illustrate not only the massive problem of single-use plastic litter in our environment but also the steps Greenbutts has taken to help solve this issue with regard to the cigarette industry.”